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Old 02-14-2007, 11:16 PM   #1
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Help Building a Champ??

Hi guys, i'm looking for a little help. I used to frequent this place quite often, but it's had a bit of a facelift since I was last here

Basically, I want to build a champ clone (5F1), but I need a little help with the power transformer. I'm in the UK, so sourcing parts seems a little harder than in the US, but I think I have something.
If I were to use silicon diodes to rectify the power supply could I use a transformer with 240 - 0 - 240 secondaries? Or would that push my voltages up too much?? The one i'm looking at is: HERE
It's attractive, because it's cheap and accessible. I can't find anywhere that stocks the hammond PT's.
Are there any places in the UK I could look to for alternatives if this is no good??
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Old 02-14-2007, 11:37 PM   #2
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That looks like it would work fine. You'd get around 300-310v which works well for Champ circuits. The secondary is rated for 150mA, which is overkill for a Champ, but it would work.

steve

Quote:
Originally Posted by Jaicen View Post
Hi guys, i'm looking for a little help. I used to frequent this place quite often, but it's had a bit of a facelift since I was last here

Basically, I want to build a champ clone (5F1), but I need a little help with the power transformer. I'm in the UK, so sourcing parts seems a little harder than in the US, but I think I have something.
If I were to use silicon diodes to rectify the power supply could I use a transformer with 240 - 0 - 240 secondaries? Or would that push my voltages up too much?? The one i'm looking at is: HERE
It's attractive, because it's cheap and accessible. I can't find anywhere that stocks the hammond PT's.
Are there any places in the UK I could look to for alternatives if this is no good??
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Old 02-15-2007, 01:22 PM   #3
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Overkill is good At that price I'm sure it will be fine.
This is my first amp so I don't want to go crazy buying NOS everything till i've ironed out the wrinkles.
When you say that it will output 300--310v, is that with silicon rectification or a rectifier tube?? How do I go about finding the voltages I need, and working out what the PT will give me? I'm feeding it 240V on the primary by the way, so would I use both ends of the primary??
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Old 02-15-2007, 02:30 PM   #4
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Usually a full wave SS rectifier will give you 1.4 x B+ secondary voltage, therefore 240x1.4 = 336v...less a little depending on load. This is a little on the low side for a 5F1 champ, but will work.

Yes, you would use both ends of the Primary and tie them in series (connect 115v tap of the 1st winding to the 0v tap of the second winding). That'll set you up for 230v, it might push up heater voltages slightly but so long as you end up at 6.9VAC or under I wouldn't worry.

You do know that TAD in Germany carry a good range of repro trannies, chassies & parts, delivery to the UK is usually around a week? The 5F1 PT is E110 plus shipping (around £90-ish to the door?).

Bluebell Audio in Dundee carry the Hammond transformer range as well as many useful parts for your project.
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Old 02-15-2007, 02:49 PM   #5
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Hi Jaicen

I don't wish to be a smart-arse or anything, but the UK mains voltage was changed to 230V quite a few years back now to fit in with the EU voltages. This will only change your calculations a bit, but it's worth knowing.

Colin
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Old 02-15-2007, 03:03 PM   #6
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YMMV but 230 is usually the lowest voltage that I see from the wall, it averages more than that, but you're right it is only a few percent difference at the end of the day. The unknown quantity is how accurate the transformer specs are, so still check your heater voltage. A few more volts on the B+ secondary would be no bad thing.
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Old 02-15-2007, 03:11 PM   #7
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In fact, I just remembered that I used a 254-0-254VAC rated PT in a build recently and that only gave me 310vdc after a SS rectifier. So personally wouldn't go for the Maplin PT. Check out Bluebell and see if they have a Hammond with a 300-0-300, or slightly higher, secondary. You'll probably get a valve rectifier option too.
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Old 02-15-2007, 04:02 PM   #8
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That is interesting actually, when exactly did we switch over?? I'm surprised I didn't hear about it to be honest, it's something I think I would have expected to pick up on.
From what i've read, 310v seems to be right in the voltage range for a Champ, or am I missing something??? If so, could you direct me to blubell? I assume it a shop, but i've not been able to google anything.
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Old 02-15-2007, 04:07 PM   #9
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Old 02-15-2007, 04:11 PM   #10
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310v is a bit low for a 5F1 champ, the schematic shows 340v allow 10% rise over that for escalating wall voltages and you get 370-ish. But these things aren't written in stone, there's no reason why you couldn't build a 5F1 circuit running the lower voltages...but I wouldn't. You're not going to have a lot of headroom, so I'd prefer more B+.

www.bluebellaudio.com, 01382 322990.
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Old 02-15-2007, 04:57 PM   #11
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Quote:
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In fact, I just remembered that I used a 254-0-254VAC rated PT in a build recently and that only gave me 310vdc after a SS rectifier. So personally wouldn't go for the Maplin PT. Check out Bluebell and see if they have a Hammond with a 300-0-300, or slightly higher, secondary. You'll probably get a valve rectifier option too.
The Maplin PT will be fine.

Why would he want to use a valve rectifier? The Champ is a Class A amp. With near constant current draw on the power supply, a tube recto won't sag. Sag is great for an Class AB amp, but doesn't really occur in Class A.

A tube recto will drop the voltage due to internal resistance, but as the PT's voltage is on the low side, he doesn't need to drop the voltage any.

I've built lots of Champs/Tweed Princeton style circuits using SS rectifiers and 240-0-240 rated PTs. 6V6s sound great at about 300-310v. No worries there.

As far as headroom goes, the 5F1 champ is a 5 watt amp. It is not a high headroom kind of circuit. It starts to overdrive early on and just gets crunchier and crunchier from there.

I've owned Silver Face champs, the ones that have 400v on the anode. They sound shrill and sterile to me. They also run the 6V6 tube too hot. Granted NOS tubes can take it and many have lasted decades in Champs, but I'm not so sure about current production tubes.

steve
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Old 02-15-2007, 05:11 PM   #12
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If you're really interested in the UK mains supply then read on....

The United Kingdom for many years had a standardised supply voltage of 240V ±6% (415V for three-phase) whereas continental Europe had a nominal supply level of 220V (380V). From 1 January 1995 the nominal voltage across Europe has been 'harmonised' at 230V/400V.


This is not a real change, since the former 240V countries, including the UK, have in the first stage of voltage harmonisation a tolerance of 230V -6% to +10% (i.e. 216.2 - 253V) as compared with the 'old' limits of 240V ±6% (i.e. 225.6 - 254.4V). However, the former 220V countries (most of Continental Europe) have limits of 230V -10% to +6% (207 - 243.8V).


The Electricity Safety, Quality and Continuity Regulations 2002, which came into force on the 31st January 2003, replacing The Electricity Supply Regulations 1998, formally confirm the UK standardised supply voltage tolerances at 230V -6% to +10%.


Plans to harmonise the whole of Europe to 230V ±10% (i.e. 207 - 253V), which were due to be applied from 1st January 2003, have been postponed until 2008 at the earliest.


Phew!..now you know..

Colin
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Old 02-15-2007, 05:12 PM   #13
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"sounds great" is subjective, I never said it wouldn't work, or that Jaicen couldn't do it...just that I wouldn't.

The envelope of the note will change with different rectifiers, the voltage typically won't drop a huge amount because of the relatively small current draw in a Champ. The amp will not sound the same when you change rectifiers.

The original title of this thread was "help building a champ", whilst there are margins of tolerance, champs don't run 310v, or have SS rectifiers, though a sounding SE 6V6 amps might.
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Old 02-15-2007, 05:27 PM   #14
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Quote:
Originally Posted by MWJB View Post
The envelope of the note will change with different rectifiers, the voltage typically won't drop a huge amount because of the relatively small current draw in a Champ. The amp will not sound the same when you change rectifiers.
Could anyone pick out which was which in a double blind test? I doubt it.

The original title of this thread was "help building a champ", whilst there are margins of tolerance, champs don't run 310v, or have SS rectifiers, though a sounding SE 6V6 amps might.[/QUOTE]

The original questions were:

Quote:
If I were to use silicon diodes to rectify the power supply could I use a transformer with 240 - 0 - 240 secondaries? Or would that push my voltages up too much??
The answer is yes, he could use that Maplin PT and no, it wouldn't push his voltages up too much. The voltages would be lower than a real 5F1 Champ.

Sounds like he isn't much concerned with an exact clone to me.

steve
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Old 02-15-2007, 05:51 PM   #15
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Oh, what fun...let's drag this splitting hairs out some more until we, and everyone else, are sick of this thread...

I CAN tell the difference, you can probably tell the difference. I can't believe that you are actually suggesting that there is no audible difference between a tube and SS rectifiers. That is astonishing to me.

Obviously, by Jaicen's further request for advice as to how to determine final B+ voltage, he wasn't sure what he was going to get, whether shooting for "clone" voltages or not.

Jaicen if you want to use that Maplin PT please do, it will work and may sound fine. Steve has used similarly rated PTs (I have too in the past) and says it sounds great, I don't disbelieve him. But if I was building a champ I'd go for a little more voltage and a PT that will accomodate a tube rectifier...then you could see for yourself what sounds like what, and what differences you could perceive. You might prefer a SS rectifier at the end of the day but then you would have the choice.
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Old 02-15-2007, 09:02 PM   #16
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What is going on here?! I've typed this reply THREE TIMES!! and it keeps disappearing?!

Right, first off thanks for the history lesson, who says musicians are dumb?!

I guess I should have picked a better thread title really, as it is a bit misleading. I want to build an amp that's pretty much a champ, but not necessarily a vintage replica. Something with the tone and feel is all I really want. Headroom is not an issue, I want something quiet, so if it's breaking up at 50% that's just fine! With this in mind, would I be ok using the 240v secondaries? I'll (almost) definitely be using silicon rectifiers, because they're cheap and easy and also very reliable. Would this result in an amp that breaks up earlier with less output?
My plan is to have the tonestack with a bypass option, and also a rear-mounted NFB on/defeat, so I can clean things up when needed. I've considered moving the tonestack after the pre-amp for a more pronounced effect, what are your thoughts on that???
Can anyone record me a sample of a champ made with the same voltages I'm planning to use??
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Old 02-15-2007, 11:39 PM   #17
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I'll probably get crucified for this but here goes:

5W can be very loud in a small room.

For recording I've had good luck using a power attenuator to knock down the SPL to a whisper. I've used the Behringer GI100 speaker cab simulator or the H&K Red Box with the power attenuator to good effect. Is this setup perfect? No. Does it sound like a real miked 4X12"? Not really, but the aforementioned setup makes it very convenient to record quietly.

As stated before, the Maplin PT will work and with SS rectifiers and you'll probably get about 310v or so. I like to use UF4007 diodes instead of the 1N4007s. The UF4007 is the ultrfast recovery version and cuts down on power supply noise.

I like lots of capacitance in champ type circuits. I've used up to 390uF, 450v snap in caps with good results. I first used the high capacitance caps as a band aid for hum in the amp. With 150uF to 390uF in parallel with a 47uF cap, the amp is dead silent. Later, I realized I actually liked the tone better.

You can't put that much capacitance on a tube rectifier, the recto will wear out very quickly.

I've tried defeatable negative feedback, and if you're recording it might be a nice feature to have.

I usually build the 5F2-A tweed Princeton circuit which has a tone control. I don't have any experience placing the tone control after the second gain stage.

HTH,

steve

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Originally Posted by Jaicen View Post
What is going on here?! I've typed this reply THREE TIMES!! and it keeps disappearing?!

Right, first off thanks for the history lesson, who says musicians are dumb?!

I guess I should have picked a better thread title really, as it is a bit misleading. I want to build an amp that's pretty much a champ, but not necessarily a vintage replica. Something with the tone and feel is all I really want. Headroom is not an issue, I want something quiet, so if it's breaking up at 50% that's just fine! With this in mind, would I be ok using the 240v secondaries? I'll (almost) definitely be using silicon rectifiers, because they're cheap and easy and also very reliable. Would this result in an amp that breaks up earlier with less output?
My plan is to have the tonestack with a bypass option, and also a rear-mounted NFB on/defeat, so I can clean things up when needed. I've considered moving the tonestack after the pre-amp for a more pronounced effect, what are your thoughts on that???
Can anyone record me a sample of a champ made with the same voltages I'm planning to use??
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Old 02-16-2007, 01:22 PM   #18
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This forum is driving me up the wall again! Where do my posts keep going?

Thanks for that Steve. I'm still not 100% decided what i'm going to do yet, but It's nice to know that transformer will work. Do you have any samples of the amp you made using those voltages?? I'd be very interested to hear them if so.
I won't be using any attenuation when recording, I can run a twin and an AC30 full up at the studio, it's more so I can use nicer mics and also use the amp at home. I got a Flextone, but it just doesn't do it for me.
With regards to those diodes, I heard that they cause spiking in the PSU, have you noticed anything like that?
I don't know about the champ, but in the AC30 custom we have at the studio, when the larger filter caps are engaged, the tone becomes slightly stiffer, which I don't really like. I guess that's because it sags less, which wouldn't be applicable. Either way, i'm going to start with more or less the stock values and work upwards till i'm happy.
I found this Click kit yesterday, which pretty much has everything needed to build a blackface, save for the tubes (and cab/speaker obviously!). Has anyone built one of these? I'm quite attracted to it, not least because it takes out all the guesswork. It also uses NOS stuff, which is cool. The only thing is, I'm not sure about the windings on the primary, the shop have not yet got back to me.
So yeah, if I get this kit i'll be happy as larry, assuming I don't get hit with mega shipping/import tax etc. If it's not suitable, i'm definitely going with a SS rectified PSU with big caps and no choke.
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Old 02-16-2007, 02:54 PM   #19
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Quote:
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Thanks for that Steve. I'm still not 100% decided what i'm going to do yet, but It's nice to know that transformer will work. Do you have any samples of the amp you made using those voltages?? I'd be very interested to hear them if so.
I don't have anything recorded with my lower voltage champs. I doubt you'd want to listen to my guitar playing, though

Quote:
Originally Posted by Jaicen View Post

I won't be using any attenuation when recording, I can run a twin and an AC30 full up at the studio, it's more so I can use nicer mics and also use the amp at home. I got a Flextone, but it just doesn't do it for me.
With regards to those diodes, I heard that they cause spiking in the PSU, have you noticed anything like that?
I have not heard that. I do find the UF diodes to be quieter in the PS than the 1Ns. In the US, UF4007s are about $.25 each, so it is not expensive to experiment with them.

Quote:
Originally Posted by Jaicen View Post

I don't know about the champ, but in the AC30 custom we have at the studio, when the larger filter caps are engaged, the tone becomes slightly stiffer, which I don't really like. I guess that's because it sags less, which wouldn't be applicable. Either way, i'm going to start with more or less the stock values and work upwards till i'm happy.
As I said before, using massive amounts of capacitance was pure laziness on my part to quiet an amp down using brute force. I use snap in caps in parallel with the filter caps on the board. I have this idea to make the snap in cap switchable, so I can see what the amp sounds like both with and without the massive filtering.

Quote:
Originally Posted by Jaicen View Post

I found this Click kit yesterday, which pretty much has everything needed to build a blackface, save for the tubes (and cab/speaker obviously!). Has anyone built one of these? I'm quite attracted to it, not least because it takes out all the guesswork. It also uses NOS stuff, which is cool. The only thing is, I'm not sure about the windings on the primary, the shop have not yet got back to me.
So yeah, if I get this kit i'll be happy as larry, assuming I don't get hit with mega shipping/import tax etc. If it's not suitable, i'm definitely going with a SS rectified PSU with big caps and no choke.
Thanks for the link, I hadn't seen that before. With the 350-0-350 PT you'd definitely want to use a real 5Y3 tube rectifier. The Sovtek 5Y3 being sold isn't a real 5Y3, it has lower internal resistance and you'll get higher B+ voltages using it, just as a heads up. I doubt that PT has a 230/240 winding for European usage since it isn't listed, but you never know. I've looked at their OT before, and it seems kind of small.

As far as a choke goes, I generally don't use them as I like to build amps on the cheap. For studio use you may want to consider using the choke though. They can really cut down on the noise. With a choke you wouldn't need massive filter caps.

BTW, you may want to check out this website:

http://www.ampmaker.com/index.asp

Barry posts on a couple of the boards I read, and I've heard nothing but good things about him. His stuff is more Marshall oriented, but he has a nice 5w OT that might work for your project.

HTH,

steve
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Old 02-16-2007, 10:31 PM   #20
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Yeah i've been there before. It's actually his fault i'm back here again!
I was just going to get one of his S5a kits for my birthday (in march), but I thought about it and it's not really what i'm looking for. He's also only selling kits for the next few months while he moves premises.
I heard back from TriodeElectronics and that's more bad news. The primaries on the PT they sell are just 110v, which sucks! Looks like i'm being pushed toward the 240v trannies!

EDIT: I just found the website for Danbury Electronics, who sell some very competitively priced transformers which appear to be just what I need. Center tapped heaters at 3.6v @ 5-7A and 350-0-350V secondaries at 200mA (Overkill much!). They also have a nice looking OT, and for the pair it's just £50, which is very reasonable. Not only that but they sell the HV caps and things, so i'm going to have a good look there and see what turns up.
So, if I were to use the 350V transformer, would I need the Tube rec to bring the voltages down a bit?? I'm stull unsure what should be what if i'm honest.

Last edited by Jaicen; 02-16-2007 at 11:02 PM.
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Old 02-26-2007, 02:24 PM   #21
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Ok i'm back again!
Having thought about this project day and night for some time, and done some sums I realise that this project is not going to be as cheap as I thought initially. Once the cabinet and speakers have been factored in, the amp is easily going to be as expensive as a real silverface champ.
So, for me to justify building it, the amp is going to have to be the ultimate recording/gigging amp for my needs. As such, i'd like to build two-channel pre-amp, one normal champ channel for clean/crunch and a second more modern voiced cascade style channel.
My plan right now is to have an extra 12AX7, and use both halves as a cascaded gain stage for preamp dirt, and run that into the second half of the first 12AX7 used for the normal champ channel via the Volume control. Both channels will be always on, I just plan to ground either input when not in use. What I need to know is, will this cause any noise problems??
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Old 03-06-2007, 11:35 AM   #22
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No takers???
Is there any reason why I wouldn't want to have the two channels running into the second half of the champ's 12AX7? I see in the deluxe that the two channels run parallel, but that's a push pull so the NFB is connected to the PI, so this is the only way around it that I can see.
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Old 03-06-2007, 12:33 PM   #23
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If you have both channels feeding into the power stage all the time, there will be a lot of noise from the high gain channel when the clean channel is in use.

I did something similar with a Selmer Treble'N'Bass 50, but since this was a 2 channel amp to start with, it was just a case of turning down the volume for the unused channel. I actually bolted an EF86 onto the front of one channel to increase the gain, and left the other stock. Eventually I added two SPCO relays operated by a footswitch to change both the inputs and outputs over, and ground the unused ones. This turned it into a full channel switching amp. It was the real ugly aluminium fronted model, so I don't feel too bad about butchering it completely.

How many amps have you built? Are you ready to build your ultimate amp yet? If you're worried about money, did you consider picking up a Champ-style amp off eBay and modding it? I got a Selmer Corvette in a junk shop a while back for 70 quid. It's a 3 watt single ended amp using one EL84, and all 3 watt amps are as close to being Fender Champs as makes no odds This one even has vibrato and a freaky fake croc-skin cabinet.
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Old 03-07-2007, 11:01 AM   #24
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Hmm, i'm not sure about any amp with an EL84 being close to a champ at all!
I really don't like El84's that are getting pushed to the max, they sound brittle and glassy to my ears. I much prefer the sound of a 6V6.
I'm sure you're right about the noise issue, i'd pretty much expected that myself. I was thinking that if I had the input of the channels grounded when not in use that would quiet them down a bit. As I said, the Deluxe has both channels feeding into the same triode stage, and that works just fine so I figured I could do the same.
This is my first amp, but I am experienced with electronics. I do some synth repair stuff an build stompboxes, so amps are pretty simple in comparison
I have considered getting a cheap amp like the Valve Junior or Harley Benton (£70 delivered!) and modding that, but the money i'd spend getting it how I want, I could easily build my own with higher spec components.
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Old 03-08-2007, 03:49 PM   #25
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Well, they're "close" in the sense that if you don't like EL84s, it's a half hour job to bodge a 6V6 in there instead. The EL84 is a very high gain tube and I guess that is what makes it sound brittle.

Doesn't the Deluxe have a volume control towards the end of each channel, so you can turn the unused one down?
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Old 03-08-2007, 08:49 PM   #26
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The deluxe has the same pre-amp configuration as a normal champ, just two of them!
I've not had any trouble with noise from the Deluxe I use at the studio, but I do turn the unused channel down anyway even if it appears not to make a difference. The vibrato on the other hand does seem to bleed through when not in use, so I turn the depth and speed down on that too.
I really like the deluxe actually, but it has to be cranked quite hight to get the tone that I want, hence the champ output stage.
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Old 03-10-2007, 11:19 AM   #27
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OK, so you're just proposing to bolt the output stage of a Champ onto the front end of a Deluxe? That should work fine. Which Deluxe, the 5E3? http://www.ampwares.com/ffg/schem/deluxe_5e3_schem.gif
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