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| | #1 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
| KT88 / 6550 Bias Questions
I've got a couple of questions about biasing the KT88: First, the tube data sheets have what seems to be an odd footnote regarding the bias circuits for both cathode bias and fixed bias applications. For cathode bias, the footnotes say that it is essential to use two separate cathode bias resistors. For fixed bias, the footnotes say that it is essential to provide two separately adjustable bias sources. I guess I must be missing something, as I've never seen this sort of footnote on a valve data sheet before. Can anyone explain it? Is this an artifact from the day when tubes were not sold in matched pairs, and the typical tubes were so poorly matched that bias had to be set individually? I've been looking at some old HiFi schematics, and the cathode bias amps do all seem to use independent cathode bias resistors on each KT88. The fixed amps all use a separate bias control pot for each KT88, and sometimes they even have a 3rd pot to adjust the bias range of the other two pots. In contrast, for other tubes cathode bias is typically accomplished with a common cathode resistor. Fixed bias is typically accomplished with a single bias range control, and if you're not planning on using matched tubes perhaps a balance pot is in the circuit. I'm wondering if there's something "different" about the KT88 that requires independent adjustment. I sure seem to be missing the point on this. Second, I'm looking for a source for bias pots for fixed bias applications. If anyone can recommend what type of pots would be best in this role, I'd appreciate your help. If you could provide a Mouser part number, I'd be happier still! TIA! |
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| | #2 |
| Senior Member Join Date: Jul 2006 Location: Goteborg, Sweden
Posts: 144
| Hmm. let me think...
I'd guess that KT88/6550 have substantial control grid leakage current when hot as they usually run with high plate currents. Grid leakage current will cause voltage drop on the grid leak resistor that will reduce the negative bias voltage and in effect cause the idle plate current to increase. Separate bias sources are required because even if the tubes are "matched" the grid leak currents are not so they give means to compensate for leakage besides setting bias separately for each tube. Same applies for cathode bias even though it's self regulating the effect of grid leak can be substantial. In fixed bias configuration adjust bias initially after ca 2 min warm up and readjust once tubes have warmed properly after about 15-20 min. That's at least what I think as I have not measured grid leakage on these tubes.
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| | #3 |
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Bob, As I understand it, the KT tube series was designed primarily for audio/hi-fi usage, so the circuits associated with the flagship KT88 tube tend to be hi-fi/audio related. These circuits often employ techniques known as "good design practices" which have been slow to catch on in the guitar-amp world. Independent cathode-bias resistors and separate low-resistance adjustable fixed-bias circuits will work well with all tubes, not just KT88's - it's just that KT88's, having attracted the attention of many top 'golden era' amp designers and/or finding use in top-of-the-line equipment, tended to get this deluxe treatment more often than, say, EL84's - which the data sheets (being an essential element of the marketing/sales process) often reflect, with copious notes, high-power operating condition data, ultralinear curves, etc. If you're into KT88's, as I am - this tube and the Type 1 Ei KT90 are my all-time-favorites for high-power stuff - an excellent resource is 'An Approach to Audio Frequency Amplifier Design' (ISBN 1-8825280-05-2, Audio Amateur Press reprint). This book has five different KT88-based output stages, from 30W to 400W - plus all sorts of other designs rarely (or never) seen in guitar amps. Perhaps you already own a copy - way cool IMO. Mouser P/N's 652-3852A-162-104A 100K slotted-shaft cermet pots should work well for you; values are available from 1K to 100K (the 100K's are currently in stock). Sorry about the price ($9 each), but I would highly recommend using the best-quality bias pots you can find. I would also suggest using a 12AU7, 12AT7, or other lower-Rp driver. Ray |
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| | #4 |
| Senior Member Join Date: May 2006 Location: Cornelius, Oregon
Posts: 669
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Most of the Sunn amps used the 6550/KT88 and only had one adjustment pot for the bias. They work fine, but the amp does benefit from seperate bias adjust pots, and it allows you to use unmatched tubes too.
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| | #5 | ||
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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Thanks everyone for their help! Ray, I understand your point about "good design practices." there's a definite difference from what's good for HiFi and what's good enough for guitar amps, and we tend to take short cuts when things don't matter for MI applications. Because this build will be a HiFi amp and not a bass amp, i think that staying true to good design practices will be particularly important. one thing that I had not really considered about "matched" tubes in my previous post is that matched tubes are only really "matched" when they are new. There are really no guarantees that they'll stay matched throughout their service life, so independent bias controls do seem more important from a HiFi perspective. i guess that's a pretty clear argument for independently adjustable fixed bias, or for a cathode bias circuit that employs separate cathode bias resistors and a "balance" pot. Quote:
One thing that I had noticed about the circuits in the GEC book was that they seemed to favor much higher voltage supplies, choke input filters, and small filter caps. Compare them to more "modern" designs that use lower voltage secondary supplies and high capacitance cap input filters. I wonder if this is just an artifact of the improvement in filter caps and their reduction in price over the years, with a resultant shift in design philosophy. It seems that with the advent of inexpensive high capacitance caps, 1400 VCT transformers like the one recommended for the 88-100 have become pretty hard to find. I'm wondering if you'd have any comments about building the PS for the "88-100" with a 400-0-400 transformer and a cap input filter (with a big choke) vs. a 625-0-625 or a 750-0-750 with a choke input filter. Quote:
Back to the subject of tubes -- what are your preferences for new production tubes? I'm leaning toward the JJ KT88, but I don't have any first hand experience with new production KT88 and I'd appreciate any experience that you might have to offer. Bob | ||
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| | #6 | |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
| Quote:
Do you have any experience with KT88-based HiFi amps? I'm wondering if you'd have any recommendations about which circuits might be preferable. Thanks again! Bob | |
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| | #7 | ||||||
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Bob, Quote:
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One thing I really love about the GEC book is that they favor two-tube push-pull over push-pull parallel, preferring to use two higher-output tubes and/or higher B+ - along with AB2 drive if necessary - to get more power, rather than just throwing more tubes at the task (the 10-KT88 PPP design is included as an appendix, not in the body of the text). Quote:
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Regarding your post about KT88 hi-fi amps - all I have is one MC-75. As remarkable and high-performance as this circuit is, I don't think it's really one I could suggest as a new build unless one had the iron for it already in hand. Ray | ||||||
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| | #8 |
| Senior Member Join Date: May 2006 Location: Cornelius, Oregon
Posts: 669
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I've got SED 6550C's in my SVT and they sound and work fine for about 7 years now. I've got JJ KT88's in my Sunn things and I really like them a lot. Ray, on your recent test you didn't sample any of the JJ KT88's?
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| | #9 |
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Greg, OK, yeah - the fourth set were Groove Tubes with the 'winged' structures on the plate seams - those are JJ's, right? I've never gotten them from any other source, so I don't have any to compare with. It just strikes me now that I should have run a 'control' test with both GEC's and early Chinese, to establish baselines at both ends of the performance scale; duh. Every pair I tested worked fine, it just seemed the KT90's handled the heavy OT load a bit better than the others - which really only indicates that the KT90EH's are most probably real KT90's, not that the KT88's had any shortcomings, come to think of it. Ray |
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| | #10 | |||||
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
| Quote:
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OTOH, if you want to do the more conventional C-L-C Pi filter, you still have problems finding a suitable high voltage winding that has enough current to do the job. Looking at Hammonds, for example, the only units with suitable current are the 400-0-400 trannies in the 200 and 300 series, which are a little on the low side voltage-wise to do the job. Spec'ing iron seems like the hardest part of this project. The only other option I've come across is the One-Electron BFT-1B, and its secondaries are also too low. Its also missing a bias tap. So I've got to ask -- if you were building an 88-100 HiFi amp, what would be your choice for PT iron? I'm having a hard time finding something that will give me the targeted voltages for 100 W for a pair of KT88. Of course, its harder still to find something capable of supplying a stereo application with two pair. Going one step further, I think its pointless to even think about the multiple pair amps like those listed in the appendix of the GEC book -- there just isn't any off the shelf iron suitable for the job. Quote:
Quote:
IIRC SED makes both 6550 and KT88 don't they? I wonder how different they really are. Quote:
One thing that struck me as odd about the MC75 and the Heath W6 designs is that they both used voltage doublers (which don't enjoy a good reputation for having good voltage regulation) in a demanding application with 6550s. Of course, the volage doubler is mated with a choke input filter, which helps to compensate for the problem, I guess. Personally, I'd prefer not to use a voltage doubler if I can avoid it, but as I mentioned earlier, the PT iron options seem very limiting. | |||||
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| | #11 | ||
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Bob, Quote:
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Stand-up mounting, W 3.25", L 5.5", H 5.0" Primary: 115/230VAC, 50/60Hz Sec. Winding 1: 360 VAC CT, 900 mA 325VA Sec. Winding 2: 45 VAC CT, 500mA 25VA Sec. Winding 3: 6.1 VAC CT, 8A 50VA Sec. Winding 4: 12.1 VAC CT, 4A 50VA, w/taps at 6.1 VAC CT, 4A Total VA: 450 5% regulation, 12" wire leads, copper screen between primary & secondary Alden H. was extremely helpful and patient with the whole thing too, despite several revisions due to critical size constraints; my experience with them was excellent (a good thing too, since I was having the exact same problem finding anything even ballpark-close off anyone's shelf). FWIW - when you finalize your PS design, I'll be glad to suggest PT specs if it might be of help. Ray | ||
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| | #12 |
| Senior Member Join Date: May 2006 Location: Cornelius, Oregon
Posts: 669
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You know Ray, I haven't looked close enough at the internals of the JJ to see if they are like you describe. You could try getting some from Bob at Eurotubes. I believe he does some matching like Groove Tubes and he's WAY into Sunn stuff too. He's less than a 20 minute drive from me and I've still never gone and met him though. One of these days I'll have to! I'm always suspicious of new tube types and how close they are to the older ones. A good control test of the Genelex as compared to new production would be great! There are some new types that you're missing out on if you're only going through Groove Tubes for your supply. You could get the Tung-Sol 6550 and reissue Genelex KT88 from New Sensor. All the other Tung-Sol reissue types have been fabulous performers so far. Bob, have you considered the Dynaco clone transformers that Triode Electronic is selling? I think they have one from two KT88's, but I don't think they have one for four. The Heyboer option Ray suggested is probably a great one too. Greg |
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| | #13 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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As it turns out, Triode is in the neighborhood. The biggest problem for me hasn't been sourcing a ganged OT -- its been sourcing a ganged PT. I'm putting a parts list together for a HiFi *STEREO* amp. To put it all in one chassis I need enough PT to power a quad of KT88, but I only need OTs to handle a pair in push-pull. AFAIK all of the KT88 iron that Triode has is geared toward monoblocks.
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| | #14 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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Thanks Ray. I hadn't even thought of having someone like Heyboer do a custom wind -- I always thought that was cost-prohibitive. Hmmm... maybe I could build that GEC 400W/ch stereo amp with 10 KT88. As I alluded to in my previous message, I'd really like to find a PT that can handle the supply duties for a 4xKT88 2x100W amp (a pair of KT88 in each channel). Off the cuff, I'd say something like 1400 VCT at about 650mA for a choke input filter, with adequate bias, filament and heater supplies. That would require about 8A for the 6.3V heaters or thereabouts. I dunno about the bias tap, but I could probably go with FREDs and omit the 5V windings. It would be even better if I could get the PT potted to match a pair of HiFi 4k OT for an AB1 P-P application. Is that too much to ask for? |
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| | #15 | ||
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Greg, Quote:
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Ray | ||
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| | #16 | |
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Bob, Quote:
I'm sure Heyboer would have no problem winding you a suitable PT - even w/separate secondaries for each channel - and OT's too if needed. You might also check with Bob Risson - here's an eBay auction link, and at the bottom of the page he has NOS Fender 300PS OT's for sale (I bought one of these and a 400PS PT from him last year): http://cgi.ebay.com/6550-Output-100-...QQcmdZViewItem Ray | |
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| | #17 |
| Supporting Member Join Date: May 2006 Location: Glasgow, Scotland
Posts: 2,998
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Yay, I bought one of those 300PS OTs too.
__________________ "Ohhhh miracle bulb shines feebly" |
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| | #18 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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did you use it in an MI application or a Hifi application? i'm too timid to assume that Fender's MI OTs would work well in a HiFi stereo amp.
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| | #19 |
| Supporting Member Join Date: May 2006 Location: Glasgow, Scotland
Posts: 2,998
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I've not used it in anything yet, been too busy with work If you need to know anything more about it, I can measure the usual transformer parameters for you. Perhaps the biggest PITA is that the secondary can only be wired for either 2 or 8 ohms (two identical windings that can be series'd or paralleled)
__________________ "Ohhhh miracle bulb shines feebly" |
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| | #20 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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thanks Steve -- knowing the specs would be nice. if you have the time to add something like that to your "to do" list, i'd certainly appreciate your effort. i am definitely on the lookout for iron that would be suitable for a hifi stereo amp, so specs are more important in this case than they would be if i were building the BFGA. as it turns out, the friend that i'll be doing the build for now has a piar of Linn Kann speakers to use with the amp -- and as Murphy's Law would have it, they have a nominal impedance of 4 ohms. (fwiw, i have already warned him about the potential need to buy another pair of speakers.) |
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| | #21 |
| Supporting Member Join Date: May 2006 Location: Glasgow, Scotland
Posts: 2,998
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Hi Bob, I tried some rough measurements on it with a signal generator and scope. I've not characterised an OT before, and I lost my calculator and worked it all out on paper, so I could have got something wrong here. Size: Big. Black. Weight: 7kg Primary DCR: 10+9 ohms Turns ratio: approx 40CT:[1+1] (two identical secondaries) Impedance ratio: approx 3200:8 (or 3200:2 with secondaries in parallel) Magnetizing inductance: approx 400H referred to primary Leakage inductance: approx 400uH referred to primary Saturation: About 2 volt-seconds. This implies that it will start saturating when delivering 300W into 8 ohms at 25Hz. I measured this by driving it with a 10Hz square wave from a 50 ohm source and observing how much it could pass before seriously drooping. The saturation looked fairly soft, so it could probably be pushed a good deal further. My overall assessment is that this is a pretty serious output transformer, and an amp built around it could probably topple small buildings with a 5 string bass. I just got a PT from an old ham radio boat anchor to go with it today, that gives a choice of 320, 600 or 850V B+.
__________________ "Ohhhh miracle bulb shines feebly" Last edited by Steve Conner; 03-28-2007 at 11:28 PM. |
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| | #22 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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thanks for your help, Steve. I've never characterized an OT either, though I have been reading about leakage inductance, phase shifts, negative feedback, oscillation, etc. I really appreciate your efforts.
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| | #23 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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Ray, would you happen to know the secondary voltage rating of the mains transformer on your Mac 75? I'm thinking about PT options for a Pi filter based amp, and I'm curious about the values in the MC75 at the PT secondary, and at the output of the votlage doubler (at the input to the choke). I'm thinking that if I spec a large PT, getting into the range of the Mac voltages without a voltage doubler would be a good option. MC75 schematic attached for reference. Last edited by bob p; 03-30-2007 at 01:03 PM. |
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| | #24 |
| Lifetime Member Join Date: Jun 2006 Location: Connecticut
Posts: 442
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Bob, For 460V out, the MC-75 HV PT secondary should be somewhere around 180VAC. Ray |
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| | #25 |
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
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Thanks! Is that a modeled number or a measured number? I was getting about 190V with my PSUD2 model. (Its always good to have your numbers verified.) Back to the original question about choke input vs. cap input, instead of relying on "napkin math," I've finally gotten around to modeling some numbers. Surprisingly, after crunching the numbers for some off-the-shelf Hammond iron, the results come out pretty much the same -- regardless of whether I use a 625-0-625 / bridge / choke input configuration, or a 400-0-400 / bridge / Pi filter. In the first case it looks like I get 564V at idle (539 at full load), and in the second case it looks like I get 529V at idle (493V at full load). The difference in power output isn't that significant between the two cases: 90-100W vs. 85-95W. It looks like it could be feasible to go either way with the stock Hammond iron. Could somebody check my math? One of the other things I'd like to ask about is the bias voltage source. The 700 series Hammonds don't have them, so it would probably be necessary to take the bias voltage off of the secondary using a voltage divider or a capacitive divider. At least the Hammond 300 series units (like the 378cx) have the 50V bias tap. I'm thinking that 50V is pretty small, and that I'd have to use a voltage doubler to get into the range of the -60 to -75 volts of grid bias needed for this application. If anyone has recommendations/comments along these lines, specifically about potential pitfalls with either of these biasing methods, I'd love to hear from you. |
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| | #26 | ||
| Senior Member Join Date: May 2006 Location: What's left of NW Indiana
Posts: 1,072
| Quote:
Quote:
it didn't surprise me that a high end US company would choose 6550C for their output section. what did surprise me, though, was that they were using EH branded 6550C in their amps. i would have expected EH to have been producing a KT88. does anyone know if there's any real difference between the 6550C EH and the KT88 EH? Or between the SED 6550 and KT88, for that matter? Is there any real difference in these tubes, or are we just looking at a bottle/envelope and label change? | ||
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| | #27 |
| Member Join Date: Dec 2006 Location: northampton uk
Posts: 26
| KT88 bias
I would like to throw in a few points re the good old '88. Since they are expensive and can pull large anode currents the bias should be well balanced (best LF performance). Were I to go back to valve amp construction I would design the fixed bias feed such that it fails "high" if the pot wiper goes o/c. I would also fit cathode R's of about the right value and then bridge them with 10.0Ohm fusibles which would burn out in the event of a bias failiure and save the bottles. Nice blue LEDs on the front to tell you! Dave. |
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