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need advice on reversing my motor

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  • need advice on reversing my motor

    I have a high speed sewing machine motor and foot switch and the motor has two wires, hot and neutral. Is there a way I can hook up a switch to make it go in reverse? And how are the foot switches wired in parallel?

  • #2
    Originally posted by truetone View Post
    I have a high speed sewing machine motor and foot switch and the motor has two wires, hot and neutral. Is there a way I can hook up a switch to make it go in reverse?
    This is relatively easy, take the two nuts off the back of the motor and crack it open, you should see the two wires going to the brushes. All you need to do is switch the wires going to the brushes with a DPDT switch, choose a switch that can handle 2-3 Amps at 115V. Cut the wires going to the motor brushes. That gives you 4 ends. Your switch has 6 lugs, ignore the two in the middle, connect a short jumper wire diagonally between the opposite corners, connect a second jumper that goes diagonally between the remaining corner lugs. The jumpers now form a tall "X". Attach the two wires from the brushes to the top of that "X". Attach the two wires from the pedal and wall plug to the bottom of that "X". You are done unless you forgot to put heat shrink tubing over all the switch lugs...

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    • #3
      quick qestion, what will I do with the original wires sticking out of the motor.

      here are some pics of the motor, which ones do I cut?

      Front
      http://i24.photobucket.com/albums/c2...Picture062.jpg
      http://i24.photobucket.com/albums/c2...Picture060.jpg
      Back
      http://i24.photobucket.com/albums/c2...Picture063.jpg
      Last edited by truetone; 04-08-2007, 06:07 AM.

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      • #4
        Originally posted by truetone View Post
        quick qestion, what will I do with the original wires sticking out of the motor.

        here are some pics of the motor, which ones do I cut?

        Front
        http://i24.photobucket.com/albums/c2...Picture062.jpg
        http://i24.photobucket.com/albums/c2...Picture060.jpg
        Back
        http://i24.photobucket.com/albums/c2...Picture063.jpg
        As for the blurry photos, it often helps to put the camera in Macro mode (often symbolized with a pictogram of a tulip flower).

        This appears to be a series-wound universal (AC and DC) motor, which is just what you would expect in a sewing machine. By "series-wound", what is meant is that the rotor (accessed via the commutator and two brushes) is in series with the field coil (the windings on the laminated steel frame). To reverse the direction of rotation, one must cut the two wires going to the commutator brushes and install the reversing switch so that one can flip the rotor connections end for end.

        ANote that the field coil may be two half coils, with the commutator (and thus rotor) in the middle. Reversing the brush connections will always work, though.

        Be aware that the motor may not like being run in reverse, as it was not designed to be reversed, even though reversal is possible electrically.

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        • #5
          really sorry for the bad photos, I never looked at the pics before I posted them. I did some in the macro and it worked great.

          are these the wires I cut?
          http://i24.photobucket.com/albums/c2...Picture071.jpg

          heres some more pics
          http://i24.photobucket.com/albums/c2...Picture067.jpg
          http://i24.photobucket.com/albums/c2...Picture065.jpg

          thank you guys for all your help I greatly appreciate it!

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          • #6
            Joe is right...

            Reversing the brushes (the old Lionel train motor reversing method) will work, but the motor will be a little noisier, spark more than usual, and overheat if the fan blades in the motor are prebent to maximize airflow through the motor in its 'usual' direction. IMHO it's better to buy a DC motor for reversing applications.

            Ken
            www.angeltone.com

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            • #7
              Originally posted by Joe Gwinn View Post
              This appears to be a series-wound universal (AC and DC) motor, which is just what you would expect in a sewing machine. By "series-wound", what is meant is that the rotor (accessed via the commutator and two brushes) is in series with the field coil (the windings on the laminated steel frame). To reverse the direction of rotation, one must cut the two wires going to the commutator brushes and install the reversing switch so that one can flip the rotor connections end for end.
              That's exactly the tip I was looking for.
              Now I can move on with the rest of the project.
              Attached Files

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              • #8
                so how did you wire it up Llanonite

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                • #9
                  I realized after finishing that I should have taken pictures. Sorry.
                  So I sketched a drawing. This drawing is the way I made mine.
                  The switch is the one I had available, I'm sure yours may be different.
                  But you should be able to get an idea of what to do.
                  The one drawback was having to add four more wires to come
                  through the motor housing wire hole. It was a snug fit.
                  I hope this helps.
                  Attached Files

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                  • #10
                    I dont know guys, I tried cutting the wires to the brushes and hooking everything up to a dpdt swith...I'm just not having any luck. when I look at the motor the wires coming from the coil dont go directly to the brushes one does and the other doesn't? what could I be doing wrong

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                    • #11
                      Originally posted by Llanonite View Post
                      I realized after finishing that I should have taken pictures. Sorry.
                      So I sketched a drawing. This drawing is the way I made mine.
                      The switch is the one I had available, I'm sure yours may be different.
                      But you should be able to get an idea of what to do.
                      The one drawback was having to add four more wires to come
                      through the motor housing wire hole. It was a snug fit.
                      I hope this helps.
                      Hey Llanonite I was just wondering how the sewing machine motor reverse direction exercise worked out for you as I'm planing on trying it my self.

                      How does it perform in reverse?

                      Is it worth doing or should I just go for a DC motor?

                      If its noisy in reverse as David suggested it may be, would it run better on DC current?

                      Thanks for the wiring diagram, I've spent an age searching for that info .

                      Kindest regards to all,

                      Walt.
                      I know the voices in my head aren't real..... but man, sometimes their ideas are just brilliant.

                      Comment


                      • #12
                        Walt, why do you want to reverse the motor? If you want to wind a bobbin in reverse (and there isn't really any reason to do that), just flip it over.
                        It would be possible to describe everything scientifically, but it would make no sense; it would be without meaning, as if you described a Beethoven symphony as a variation of wave pressure. — Albert Einstein


                        http://coneyislandguitars.com
                        www.soundcloud.com/davidravenmoon

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                        • #13
                          David has it right, just flip your bobbins over.
                          If you absolutely must reverse the direction of the spindle -just put a 1/2 twist in the drive belt between the motor and the spindle pulley. The belt will rub on it's self now and that will slow things down slightly but that's usually a good thing. If you don't under stand what a 1/2 twist looks like think "figure 8".
                          Got it now?

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                          • #14
                            That's very clever David.
                            It would be possible to describe everything scientifically, but it would make no sense; it would be without meaning, as if you described a Beethoven symphony as a variation of wave pressure. — Albert Einstein


                            http://coneyislandguitars.com
                            www.soundcloud.com/davidravenmoon

                            Comment


                            • #15
                              Originally posted by walcen View Post
                              Hey Llanonite I was just wondering how the sewing machine motor reverse direction exercise worked out for you as I'm planing on trying it my self.

                              How does it perform in reverse?

                              Is it worth doing or should I just go for a DC motor?

                              If its noisy in reverse as David suggested it may be, would it run better on DC current?

                              Thanks for the wiring diagram, I've spent an age searching for that info .

                              Kindest regards to all,

                              Walt.
                              Walt
                              I only used this machine long enough to get pickups wound for my guitar.
                              And then I moved on to other projects. It worked well for what I wanted it for.
                              I really didn't notice any difference in the sound in reverse.
                              There is more than one way to skin a cat, so to speak.
                              This is just the method I wanted to use.
                              I'm a gadgets kinda guy.

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