I’m hoping one of you kind souls on here can help me out with a problem with this amp. My experience of working on amps is very limited, but so is my budget so I’ve decided to have a go at this myself.
A couple of months ago in the middle of some low volume practice this amp suddenly made a loud humming noise before dying. It was very hot. I found the 3.15A fuse had blown, so I replaced it, allowed the amp to cool and turned it back on. It worked still, but was maybe a bit quieter than usual. As I had a couple of gigs coming up I decided to limp along with a hot amp rather than be without it. A couple of times it made the loud hum, but I managed to get to it and switch it off before it died; let it cool down and it recovered fine.
It's fine in 'Standby'. It only overheats when ‘On’, and can take about an hour to get to the 'big hum & dying' stage.
Having got those gigs out the way, and fresh from my success of Big Muff building I decided to have a go at a fix myself. Firstly equipping myself with some knowledge about the dangers of capacitors and the working of the triode I waded in.
It might save time if I say here that I think it may be a problem with the Screen Bias Voltage – it’s only about 4V below B+, but according to the schematic it should be 10 below; it’s quite likely that I’m wrong about this as I have no experience in these matters. Anyway, to continue with the full gory details …
First thing I found was that IC17 had fried (it was completely brown) and had left scorch marks around it. I replaced IC17 and (as a precaution) IC15. ICR11 and ICR10 checked out ok. IR12 was over-spec (113ohms), so I replace that. All the other big wirewounds (IR11, R29, R35) were fine, but I replaced them anyway as I had a pack of 5.
Main Board : looked like its had a ‘cap’ job at some point - all the 2uF caps (C3, C23, C30, C32, C46, C54) have been replaced with 2.2uF – the 25uF ones (IC18, IC21, IC24) have been replaced with 22uF; I’ve now put these back to 25uF. Couldn’t find any 2uF’s on the market, so the 2.2’s have stayed.
Tube Socket Assembly board : Removed board. Removed, tightened and replaced each socket pin. Removed a mess of solder. Checked the 47k resistors and the diodes. Replaced the big white resistors (R29 R35). Repaired a couple of damaged tracks with copper wire (looks like V1 had fried at some point, the tracks to pins 3 & 4 having been half blown away and repaired with some big blobs of solder). Cut the track from around each pin 8, and installed a 1ohm 1W resistor between each pin 8 (cathode) and pin 1 (ground ), so I could measure the cathode current on each tube.
Power Supply board : Resistors R2, R3, R4, R5 all over-spec (276k, 310k, 279k, 286k), so replaced them with new 220k ones. R1 ok (399ohm). Electrolytics Capacitors all seem ok – I’ve only got a multimeter to test them with, but none of them are shorted and they all charge. Ceramics are all ok (9.5nF, 8.8nF, 9.5nF - spec=10nF).
AC Voltages : All the AC voltages coming in are slightly over-spec – Red = 384VAC (spec = 370VAC), Violet = 57.9 (spec = 56VAC), Orange = 41.7VAC (spec = 40VAC), Yellow = 6.55 VAC (spec = 6.3VAC).
Tube Cathode Current : These were all over the place – 14.3, 16.2, 8.2, 11.3. I found in another post that Enzo said these were fine at around 11, so I set about getting these below that. First though I dug out some old sets of tubes to try and get a more closely matched set. That done, I installed a 47k Pot after IR9, (and with the wiper tag soldered to the ‘out’ tag so it maxes-out to 110k if the wiper fails). So, I’ve now got Bias Voltage adjustment from -61.7V to -66.5V. Setting it at -65V gives Cathode currents of 7.0, 8.3, 7.5, 7.6, which gets the temperature down to bearably hot.
However, I suspect the Bias Voltage may not be the root cause of the problem. The B+ voltage is 514V and the Screen Grid voltage is 510V (spec = 500 & 490). I read somewhere that a too-high screen voltage can result in too much current, and therefore, heat, so I am wondering if this is the root cause. But, I can’t see why there is only a 4v difference rather than the specified 10v. The resistors R1-5 are all on-spec. I’ve also checked IR6 & IR7, and they are also (just) within spec (24.9k and 24.3k – spec=22k).
Sorry for the information overload, but I don't know which bits are going to be relevant so I chucked everything in. Hoping you can help. Thanks.
A couple of months ago in the middle of some low volume practice this amp suddenly made a loud humming noise before dying. It was very hot. I found the 3.15A fuse had blown, so I replaced it, allowed the amp to cool and turned it back on. It worked still, but was maybe a bit quieter than usual. As I had a couple of gigs coming up I decided to limp along with a hot amp rather than be without it. A couple of times it made the loud hum, but I managed to get to it and switch it off before it died; let it cool down and it recovered fine.
It's fine in 'Standby'. It only overheats when ‘On’, and can take about an hour to get to the 'big hum & dying' stage.
Having got those gigs out the way, and fresh from my success of Big Muff building I decided to have a go at a fix myself. Firstly equipping myself with some knowledge about the dangers of capacitors and the working of the triode I waded in.
It might save time if I say here that I think it may be a problem with the Screen Bias Voltage – it’s only about 4V below B+, but according to the schematic it should be 10 below; it’s quite likely that I’m wrong about this as I have no experience in these matters. Anyway, to continue with the full gory details …
First thing I found was that IC17 had fried (it was completely brown) and had left scorch marks around it. I replaced IC17 and (as a precaution) IC15. ICR11 and ICR10 checked out ok. IR12 was over-spec (113ohms), so I replace that. All the other big wirewounds (IR11, R29, R35) were fine, but I replaced them anyway as I had a pack of 5.
Main Board : looked like its had a ‘cap’ job at some point - all the 2uF caps (C3, C23, C30, C32, C46, C54) have been replaced with 2.2uF – the 25uF ones (IC18, IC21, IC24) have been replaced with 22uF; I’ve now put these back to 25uF. Couldn’t find any 2uF’s on the market, so the 2.2’s have stayed.
Tube Socket Assembly board : Removed board. Removed, tightened and replaced each socket pin. Removed a mess of solder. Checked the 47k resistors and the diodes. Replaced the big white resistors (R29 R35). Repaired a couple of damaged tracks with copper wire (looks like V1 had fried at some point, the tracks to pins 3 & 4 having been half blown away and repaired with some big blobs of solder). Cut the track from around each pin 8, and installed a 1ohm 1W resistor between each pin 8 (cathode) and pin 1 (ground ), so I could measure the cathode current on each tube.
Power Supply board : Resistors R2, R3, R4, R5 all over-spec (276k, 310k, 279k, 286k), so replaced them with new 220k ones. R1 ok (399ohm). Electrolytics Capacitors all seem ok – I’ve only got a multimeter to test them with, but none of them are shorted and they all charge. Ceramics are all ok (9.5nF, 8.8nF, 9.5nF - spec=10nF).
AC Voltages : All the AC voltages coming in are slightly over-spec – Red = 384VAC (spec = 370VAC), Violet = 57.9 (spec = 56VAC), Orange = 41.7VAC (spec = 40VAC), Yellow = 6.55 VAC (spec = 6.3VAC).
Tube Cathode Current : These were all over the place – 14.3, 16.2, 8.2, 11.3. I found in another post that Enzo said these were fine at around 11, so I set about getting these below that. First though I dug out some old sets of tubes to try and get a more closely matched set. That done, I installed a 47k Pot after IR9, (and with the wiper tag soldered to the ‘out’ tag so it maxes-out to 110k if the wiper fails). So, I’ve now got Bias Voltage adjustment from -61.7V to -66.5V. Setting it at -65V gives Cathode currents of 7.0, 8.3, 7.5, 7.6, which gets the temperature down to bearably hot.
However, I suspect the Bias Voltage may not be the root cause of the problem. The B+ voltage is 514V and the Screen Grid voltage is 510V (spec = 500 & 490). I read somewhere that a too-high screen voltage can result in too much current, and therefore, heat, so I am wondering if this is the root cause. But, I can’t see why there is only a 4v difference rather than the specified 10v. The resistors R1-5 are all on-spec. I’ve also checked IR6 & IR7, and they are also (just) within spec (24.9k and 24.3k – spec=22k).
Sorry for the information overload, but I don't know which bits are going to be relevant so I chucked everything in. Hoping you can help. Thanks.
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