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Did I Kill the DC Regulated Power Supply?

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  • Did I Kill the DC Regulated Power Supply?

    I'm trying to put together an adjustable DC voltage regulator to supply the field coil on a Jensen F12N. I'm using a Hammond isolation transformer that puts out 80VAC input to the AudioWind Electronics-Salon Model SP-4 regulator. The field coil resistance is 680 ohms and I only want to put up to 100V DC, so I don't smoke the coil. During testing, I connected a 1K ohm-25W resistor to the output to test the regulator. It was working perfectly, and could be adjusted from 5-100V. I disconnected the 1k ohm load resistor, and again tried to measure the DC output. I was measuring 5 volts and as I turned the pot up the voltage increased, and then I heard a snap. Now I can only get a max of 7.5 volts output with the 1K ohm load resistor. I don't see any obvious signs of heat damage, but I'm certain I fried something. Are these regulators not designed to work if there is an infinite resistance across the output? Any guesses as to which component I killed, or how to test it? I've attached the specs on the regulator below:
    Thanks.....

    http://www.audiowind.com/pdf/sp-4.pdf

  • #2
    The 'snap' sounds like the TL783 regulator went.

    Easy enough to check.
    Start at the bridge rectifier.
    If Vin matches the Vac input & the TL783 output doesn't change, then the TL is bad.

    The only item of interest that I see on the TL datasheet is that there is a minimum current requirement on the output. 15 ma's.

    http://www.ti.com/lit/ds/symlink/tl783.pdf
    Attached Files

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    • #3
      Originally posted by Jazz P Bass View Post
      The only item of interest that I see on the TL datasheet is that there is a minimum current requirement on the output. 15 ma's.
      I saw that too, but due to the poor English I couldn't figure out if that was just a requirement to get proper regulation?
      Originally posted by Enzo
      I have a sign in my shop that says, "Never think up reasons not to check something."


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      • #4
        Thanks gentlemen. I was also wondering about the 15mA minimum. I was thinking that maybe the voltage climbed too high - above 125V - without a current load. On the schematic, there is a 22K ohm load resistor across the outputs, but I guess it didn't help enough to keep me from frying the regulator. I checked Vin to the regulator, and it has 125VDC, so I must have fried TL783CKC. I'll order some from Mouser and hopefully I'll be back in business.

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