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Marshall JCM800 Lead (2205) VERY HI HUM---HELP!

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  • Marshall JCM800 Lead (2205) VERY HI HUM---HELP!

    I have a client’s Marshall JCM 800 Lead Amp head on the bench (2205 50W, Ch Switching) with VERY HIGH HUM present. Even with dead-patching the Effect Loop Return, there’s considerable hum.

    In relative terms, 120Hz ripple component is about 2dB higher than 60Hz component. Ripple on the first filter is about 10V P-P (450VDC), while at the screens, past the choke, less than 200mV P-P (448VDC), and it drops on down from there.. So, I’d say the power supply filters look ok. The bias supply ripple on the first stage is about 120mV P-P ripple, and on the second stage where it’s feeding the grids of the power tubes, maybe 10mV P-P. I did replace both of the 10u/F/100V bias filter caps, while I had the board lifted up. Bias current reading is around 33mA per tube (using my bias probes).

    During the hunt on the PCB for solder fractures, I did find a number of fractures…input jack, ground lead of some of the pots, but everything else looked fine Repaired what I found, put the board back down to see if anything changed. No difference.

    Af first, having forgotten Channel Switching doesn’t work unless something is plugged into the Input jack. I had already gone backin and removed the IC….CA 3046 NPN Xstr Array. All five devices on it are stellar, so put it back in, found my error on switching, so the Channel switching works fine.

    The DC power supply created off the heater winding, full wave rectifier with a 3300uF/16V cap looks just fine…no ripple present.

    With the dead-patch removed, the preamp section appears to be the main source of hum. I went tube by tube, swapping each out to see if any were contributing to the problem. Swapping out V4 & V5 tubes did lower the hum a little bit….not the problem.

    I read some of the previous notes posted by our faithful contributors without finding a solution to this.

    I tried to revise the grounding without success (lifted the ground wire to the chassis off the Foot Switch jack, lifted the ground wire from the Insert Send/Rtn jacks while adding a Ground Wire right from the Input jack to chassis, so the pots, input jack, front end cathode circuits didn’t returned to the power supply ground where the HV C/T, Heater C/T & Filters tie in. I had verified in that process I had isolated the preamp stages grounds. But, as that only made it worse, I restored it as I found it.

    I did note lowering the AC Mains with the variac dropped the hum level some, so I next removed the heater supply connections from the power transformer, and used the heater supply from my HP 712C HV Power Supply, whiile leaving the HT & bias supplies being sourced from the Marshall P/T. That didn’t change a thing….kinda hoped it would, having had solved this sort of problem on a couple Vox AC30 amps. Lowering the AC Mains this time didn’t change much at all, it now only changing the HT & bias, and NOT the heater voltage.

    I haven’t yet powered the amp up off the HT & Bias supplies of the HP 712C. I thought I’d first report this as it stands, and see if there’s something obvious I’m missing.
    Logic is an organized way of going wrong with confidence

  • #2
    Adding to the thread.....I went ahead and patched in my external bias & HT supplies from the HP 712C...450VDC @ 70mA & -50VDC, for getting 33mA per tube. Didn't make one bit of difference. Had the AC Mains cord of the Marshall disconnected, collected the grounds from the two supplies & CT of the heater supply as done with the Marshall wiring.

    I hadn't yet replaced the power tubes...just did that, with no results. So.....restoring the power supply wiring, and looking for the nearest brick wall to bang into for a spell. Musta forgotten all I ever learned, for something this obvious to elude me.
    Logic is an organized way of going wrong with confidence

    Comment


    • #3
      I've seen a few weird issues with those related to the power tube cathode ground wire lug (where it connects to chassis). Or maybe it was a ground wire from filter caps going to that lug? One time I think oxidization at the lug, one time bad solder. Probably not it but something for your notes.
      Originally posted by Enzo
      I have a sign in my shop that says, "Never think up reasons not to check something."


      Comment


      • #4
        Re-worked the two Cathode connections, added a wire between the two, one going to chassis ground, as well as to the output jacks, where it joins up with bottom of the O/T winding. Made no difference.

        Re-worked the power supply cap's ground wiring. The P/T HT C/T, along with the Heater winding's C/T & ground wire from the PCB all collected at the 2nd dual filter cap, with a short wire to Chassis Gnd. Then the Main filter cap, which gets the feed from the full wave HT rectifier, along with the connections to/from the choke had a short wire to chassis ground lug by itsself. I moved the HT C/T & Heater C/T to the first filter; ran a buss wire between the two filter cap can's ground lugs, taking it to chassis at the first filter, and left the PCB ground wire at the 2nd filter can. Make sense? Does to me. Results? More hum & buzz than before!

        I really hate this P.O.S amp. Third day chasing my tail......same client with that wonderful Mesa Double Rectifier having the LF Oscillation together with HF oscillation. Racking up hours of NON_BILLABLE TIME. I thought I was smarter, until these two amps showed up!!
        Logic is an organized way of going wrong with confidence

        Comment


        • #5
          I may be wrong but that "Ripple on the first filter is about 10V P-P (450VDC)" seems awfully high.

          I just had a JCM DSL come through & it had 2 Vac at that node.
          Just a thought.

          Comment


          • #6
            An added note, having just talked to the client...another equipment rental company. The amp came back from a gig with this problem...wasn't like that when it went out So, something has gone squirrelly. I did note on these dual section filter cap cans (LCR......look a bit like F/T caps?), that the Neg terminal is electrically in contact with the insulated metal can (probed thru the plastic sleeve to see). Don't know if that's normal or not. I did loosen up the clamps, re-positioned them so they were NOT making direct contact with the chassis opening or the small chassis ground lugs sharing the clamps' mounting hardware). Didn't make any difference.

            When I get back to this amp, I need to bring one of our JCM 800 2205 amps over from inventory for comparison. But for now, I gotta make some $$$!
            Logic is an organized way of going wrong with confidence

            Comment


            • #7
              It seemed high too, though looking at what I have on my Traynor YBA-1A at the first stage.....it's about the same (looked at a scope photo watching the amp charge up coming out of Standby, 100V/Div on the photo. I'll see what our JCM 800's look like when I bring one over for comparison. 2VAC of ripple on the first filter stage sounds a lot better, of course.
              Logic is an organized way of going wrong with confidence

              Comment


              • #8
                I found a JCM 800-2205 in our rental inventory, and brought it over to have a comparative look. The residual hum/noise on the power amp stage, Effects Loop RTN jack dead-patched....has the same hum/supply ripple waveshape the same as the noisy child. I'm also seeing 12V P-P ripple on the power supply filter, 1st stage...same as I measured on the noisy one.

                Mechanically, looking at ground wires......this one is wired the same way as the other was (before I moved the HT C/T & Heater C/T over to the primary filter caps' ground, and bussed the grounds. Recalling the 'buzz' increased, I'll end up restoring it to what I see here. I see the same additional ground wires as on the other amp....Foot Switch Jack gnd tied to chassis right below the jack; Effects Loop Send/Return jack's gnd has the same longish ground wire tying to one of the Xfmr frame's mtg screw solder lug, and the one wire coming off the PCB, next to the Presence control ties in to the 2nd dual filter cap's ground/chassis gnd lug.

                A noticeable difference on this one, NOT having the really high 60Hz/120Hz family hum, is the presence of diode commutation noise. It's easy to see on this amp, as it lacks the 'hum' in the waveform....wideband noise increases considerably as you increase the volume & gain on the lead channel, along with the diode commutation spikes. Nowhere near as much on the Clean channel.

                Physically, the wiring looks the same, lots of extra lead length between the PCB and the tube sockets. Lead dress looks the same with regards to the heater wiring. Supply voltages about the same.

                Having a good day so far, I'm reluctant to ruin it by dragging out that beasty JCM 800 so plagued with hum. I'll order a fresh set of power supply caps....though my gut tells me the problem ain't there, since the supplies look clean, following the choke, and the same before that.

                I didn't record hum/noise numbers, nor take photos of the noisy JCM 800....next week's pain session will be soon enough. Then I'll get comparative numbers and data, assuming I don't stumble upon what changed at the client's gig.
                Logic is an organized way of going wrong with confidence

                Comment


                • #9
                  Solid copper plate wires vs starnded plate wires??

                  Having restored the grounding of this nasty JCM 800 and it's extremely high ripple/hum, and swapped the dual 50uF/500V cap can (while new FT caps are on order), I decided to rewire V2 tube socket, as pulling that tube renders a quiet amplifier. There's over 20dB difference between this amp and the one from our rental inventory.

                  In the process, I discovered the plate wiring (blue wires) are all solid copper insulated wires, with the rest being stranded. The other amp is all stranded. Also found the heater wiring, once it leaves V3, has changed over to solid copper as well. I'm not willing to buy into some crazy idea that solid copper wire is causing this....not that I'm NOT grasping for straws....seeing no mechanical difference between the two amps, apart from this so far. All the components are ringing out, wiring ringing out..appearing where they should. Haven't physically measured the component values, but the DC potentials all make sense.

                  Changing V2 (again) didn't alter anything. I was getting near completion, re-wiring V1 tube socket, just to be a bit more thorough, when my head light bulb burned out, so stopped to add this most recent bit of observations.

                  More later
                  Logic is an organized way of going wrong with confidence

                  Comment


                  • #10
                    Check the ground connection on the OT secondary to the speakers. I had 2204 JMP where that wire had broken. It made a high buzz/hum very similar to a bad filter cap. Drove me nuts for a day or two before i noticed it.

                    Comment


                    • #11
                      I checked that ground again, along with the wiring to the Output Impedance switch, DCR values. The Orange Ground wire (bottom of the O/T Sec) connects to the Ground lug of the pair of spkr jacks, and gets to chassis ground at the bussed cathode pin 8/Pin 1 and to ground lug at the mounting screw of V7's socket flange. V8's cathode gets to chassis the same way. I had added a wire between both cathodes, just in case, made no difference, and removed it.

                      I checked the DCR of the O/T Secondaries....ORG-YEL 0.37 OHMS, ORG-GRN 0.53 OHMS, ORG-GRY 0.87 OHMS. Very close to the JCM 800 from our rental inventory, being 0.42 ohms, 0.52 ohms, 0.75 ohms in the same sequence.

                      O/T primary windings match...both in DC, ripple & DCR (460VDC, 10V p-p, 45 ohms). Screen voltages match (455V), bias voltages match (-42.5V), plate currents match (33mA)

                      I looked at that 3.7VDC supply created off the heater winding that power the NPN Xstir array CA3046. About 80mV P-P, and see the same on the working/quiet JCM 800 of our inventory.

                      Went thru comparing all the plate and cathode voltages between the two amps. At first, I was concerned about the plate voltage of V1B only measuring 69VDC, but it's similar on our quiet amp....85VDC. A little higher, but in the ballpark. I didn't seen anything in the DC operating voltages thru-out.

                      Looked with the scope probe at grounds, to see if something wasn't getting grounded, and didn't find anything there either.

                      It's something that 'changed overnight' at a gig, and came back with this horrendous 120Hz ripple/hum. I don't see it in the power supply....and while I"m waiting for a fresh set of filters to pop in, I did swap the two cans, since one has been taking all the charging current, while the other has been 'coasting along' with far lower charging current. That didn't make any difference. I was tempted to swap out the 3300uF cap on the 3.7VDC supply off the heater winding, but read the same ripple on the working amp. I did clip in a 2200F cap, and while it lowered the ripple from 80mV to 70mV, it didn't change the 'hum output' from the amp one bit.

                      So, SOMETHING is hiding itself.

                      Is there leakage current flowing from the choke into the chassis? Or from the P/T or O/T into the chassis? Good question. What would be the easiest means to see that?

                      My AR MN4040T 3kV Hypot Analyzer is in storage, though I do have my Tektronix A6302/AM503B Current Probe system here. My mind is fuzzy on how to best look for leakage current with the three mounted to the chassis (P/T, O/T, choke). Maybe with the amp turned off, look for a DCR path from primary windings to chassis....though there, I"d have to lift the two C/T leads, and likewise lift the O/T Secondary ground lead. And, stray leakage current would be in the form of 60Hz, NOT 120Hz.

                      I have this nagging suspicion swapping out the filter caps won't change a thing.

                      I've added some scope images of the 'good JCM 800' amp's residual hum/noise vs that of this nasty JCM 800's residual hum/noise.

                      First image is with Master Vol @ CCW. Second is with MV @ full CW, with both Channels volumes at CCW. Third image is with MV @ full CW, and Normal Ch Vol @ '5', and last image with MV @ full CW, and Boost Ch Vol & Gain at '5'. All the tone stacks & Presence set to '5' AND, these images are from the output of my Amber 3501a, connected to the output of the Marshall, 8 ohm load setting, with the Amber 's input level at 1V, and Extended Level at -40dB, 20kHz BW, so effective level is 10mV full scale.

                      Click image for larger version

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                      First image here is with Master Vol @ CCW, but with Amber 3501a set for 1V input, Extended Level at -20dB, instead of -40dB, effectively making full scale voltage 100mV instead of 10mV on the analyzer. We're seeing the output of the analyzer, sync'd to AC Line.. Second image is with MV @ full CW, with both Channels Vol's at CCW. Third image is MV @ full CW, Norm Ch @ '5', and last image is MV @ full CW, Boost Ch Vol & Gain at '5'. With them turned up all the way, its another 30dB up on the Boost Ch.

                      Click image for larger version

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                      So, still bewildered here.
                      Last edited by nevetslab; 01-27-2015, 10:39 PM.
                      Logic is an organized way of going wrong with confidence

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                      • #12
                        I just re-read the part about the client, and I see that it was not the actual user that pointed out the fault.
                        The kind of nefarious things I've seen done to rental inventory is truly mind boggling. Maybe not the case here but you can never rule it out. Parts swapping or even entire board swaps, I'm not just talking about the normal abuse rental units can be subjected to.
                        Originally posted by Enzo
                        I have a sign in my shop that says, "Never think up reasons not to check something."


                        Comment


                        • #13
                          While I havne't run into that sort of piracy by clients, I've no doubt it goes on, when it's an easy bit of technical thievery. Not so much with a JCM 800. Too much painstaiking work to rip out a power or output transformer, or rip out the main PCB, and put a 'dog' back into it's place and make it basically work, just not work right. Not the case here.

                          My replacement FT Filter cap cans should have been here Thursday...but so far, nothing has arrived. I won't be able to tackle it until I"m into February anyhow, trying to get as many billable hours in for January before I resume trading labor hours for shop space....then can bill for maintenance here at the sound stage/equipment rental complex.

                          I'm a bit disappointed in not having much technical support with this noisy hummy beast of a JCM 800. When I went as far as replacing the Marshall power transformer, and fed it regulated 450VDC, -50VDC bias & 6.3VAC C/T potentials from my HP 712C Power Supply (had spent most of it's working life at Sylvania), I had expected the results to have been different, not the same as before. It already producing filtered HV to connect to the existing power supply filtering, and not the high charging current we normally have from our power transformer, I was surprised to still see and hear all the power supply hum (120Hz based)

                          And, seeing nearly identical ripple content when comparing a 'normal' JCM 800 and this noisy beast, knowing that it was something that changed 'overnight' at a gig.......one would expect it to be something obvious.

                          What am I overlooking? (besides not yet having the fresh bus caps to install). I've far too many hours to throw my hands up in disgust on this one, as Ive so far had to do with that mulitple-problem Mesa Dual Rectifier Solo head and it's LF & HF oscillation issues.
                          Logic is an organized way of going wrong with confidence

                          Comment


                          • #14
                            Maybe I overlooked it but have you isolated moise to the pre-amp or the output? You've pretty much subbed a PT, why not sub an OT or power tubes?

                            Nosaj
                            soldering stuff that's broken, breaking stuff that works, Yeah!

                            Comment


                            • #15
                              Removing V2 removes the problem, but, of course, all the gain in amp. Replacing V2 with different tubes merely restored the problem. I replaced the power tubes early on, which made no difference. The hum source is pre-Master Volume. The Master Volume is ahead of V3B. The output from the Boost Ch (from V2B) at the wiper of the MV pot.

                              2205a.pdf 2205b.pdf

                              I haven't subbed the OT thus far....as I don't yet believe that's where the problem lies. It's also a not an easy change. But, I do have a spare O/T from a JCM 2000...not the correct form-factor, but when/if I get to that point, I'll no doubt try that one, for sake of ease. In support of it not being an O/T problem, look at the big difference in hum when I turn the Master Volume up, with the pots on the other two stages at CCW in the photos I posted earlier. That hum is coming in from the previous stages, including V2 by way of it being on the wiper of the MV pot. I don't get anything like that with the 'normal' working JCM 800, previous set of scope photos...minor change in hum/noise

                              .
                              Logic is an organized way of going wrong with confidence

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