yes readings on Q3 were in ohms . I put Q3 back in so, I can't do diode test at this time,I will pull it again if need be . Q3 collector reading in circuit is -.580vdc . ACV mode test ,I ran line out of a portable CD player measured .070 to.085vac plugged into the input jack ,have the same reading at the tip, and all the way through to C6 . Then I get lost , you are light years ahead of my knowledge so I appreciate your patience and input. My reading at Q3 collector with this input is 1.8 to 2.0 vac. Q4 gate .187vac Am I on the right track or am I totally off.
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Originally posted by shortcircuit View Postyes readings on Q3 were in ohms . I put Q3 back in so, I can't do diode test at this time,I will pull it again if need be . Q3 collector reading in circuit is -.580vdc . ACV mode test ,I ran line out of a portable CD player measured .070 to.085vac plugged into the input jack ,have the same reading at the tip, and all the way through to C6 . Then I get lost , you are light years ahead of my knowledge so I appreciate your patience and input. My reading at Q3 collector with this input is 1.8 to 2.0 vac. Q4 gate .187vac Am I on the right track or am I totally off.
Back down to the Woofer/Full range portion of the signal, where we stopped at U8B pin 7, it next goes thru Q4, where you'd see signal at U9A pin 1, assuming all is ok with Q4. Q4 is a weak link in the GK amps using this preamp circuit (GK800RB, 1001RB, 2001RB, and others, I believe). The Boost Control is ahead of this Q4 JFET, which tends to clip asymmetrically and doesn't have as much headroom as the op amp stages before and after it. But, it does pass signal just fine, below those limitations. Following U9A pin 1 is the Woofer Volume control. So, the Tweeter & Woofer outputs feed the tiny connectors via two wires each that plug into the left rear edge of the power amp PCB labeled Woofer and Tweeter.
Don't be too discouraged.....I also tend to dread pulling the covers off the 1001 & 2001RB's, as they're tedious to work on, and you're looking at the foil side of the preamp, so finding your way around is by reading the layout drawings, but translating them backwards to find pin 1 & 7 without shorting your probe to pin 8 & pin 7 at the same time, which will do damage (Pin 8 is +15V); the solder pads are too small, GK uses lead-free solder which on the high current parts breaks down over the years and stops conducting fully, and a recent 2001RB took 41 hrs to repair, after mis-connecting one of the 7-wire power supply connectors to one channel, which caused lots of damage. Only then to have the input jack go squirrelly on me when I returned it to inventory. I was beginning to look for a nearby brick wall to hurl it against at that point.Logic is an organized way of going wrong with confidence
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Going through your steps in sequence here is what I came up with, all readings in VAC U2Ap1 6-8 U3Ap1 8-9 U4Bp7 6-8 U4Ap1 4-5 U5Ap1 3-4 U6Bp7 2-3(boost at full) U6Ap1 2.8(the only stable reading) U7Ap1 2-3 U8Ap1 9-10(eye opener) U8Bp7 2-3 U7Bp7 1 U9Ap1 5-6
On your side note , this was supposed to be a simple jack replace , finding out the solder is hard to work with . real kick is I can get a brand new pre amp board for $70 , holding out on that as a last resort. Can't thank you enough for your help , this forum has yet to let me down , a lot of talent hereLast edited by shortcircuit; 11-16-2018, 10:56 PM.If you don't know where your going any road'll take you there : George Harrison
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Originally posted by shortcircuit View PostGoing through your steps in sequence here is what I came up with, all readings in VAC U2Ap1 6-8 U3Ap1 8-9 U4Bp7 6-8 U4Ap1 4-5 U5Ap1 3-4 U6Bp7 2-3(boost at full) U6Ap1 2.8(the only stable reading) U7Ap1 2-3 U8Ap1 9-10(eye opener) U8Bp7 2-3 U7Bp7 1 U9Ap1 5-6
On your side note , this was supposed to be a simple jack replace , finding out the solder is hard to work with . real kick is I can get a brand new pre amp board for $70 , holding out on that as a last resort. Can't thank you enough for your help , this forum has yet to let me down , a lot of talent hereLogic is an organized way of going wrong with confidence
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Originally posted by shortcircuit View Postyes music as signal source , still no resolution, what did I miss? , I'm here for the chase before replace, but I'm still driving a Model T
My 'avatar' image is what I use (surgical loupes, fiber optic headlight) to see all the nastiness in long-term solder joint degradation. It clearly reveals tiny radial solder fractures, oxidation barriers that have cropped up between the original flow-solder machine's soldering process and what you now have on component leads where high current flows. The 1001RB I just serviced this past week had that problem...it was intermittent in it's behavior. Others I've serviced remained low in output, or even no output. Yet, not blowing fuses, all the semiconductors would be ok, though failure of the HF Power Amp IC (LM3886T) often occurs. I thought I was dealing with that problem, but after checking again, and seeing very strange near-triangular waveform on the LF output...huge crossover distortion-looking signal, then nudging the bridge just behind the 7-pin AC connections from the transformer, it corrected itself to look like a perfectly fine sinewave......it was easy to see. Bright light and magnification reveals it.
Curing it is the PITA part. GK seems like they pride themselves on how small they can make solder pads for very large high current component leads, like those on the 4-terminal round-pin bridge rectifiers. They did a bit better on the obround pads on the 7-pin AC secondary wires header connector. The mating female connector is often overheated, and can literally fuse itself into position, with obvious burn evidence from the overheating of the poor connection over time. Hope you're not dealing with that. Some parts that overheat will scorch the PCB in that area....notably the ballast resistors across the HV filter caps (R70/R71).
Fortunately, they DID properly label the AC Primary PCB Terminals where all of the primary colored wires plug into, so following the 120V chart along that edge next to the power transformer, you can't make a mistake putting it back together.
You can power this module up NOT mounted in the chassis if you're careful. It might even be easier removing the Toroid Power Xfmr and plug it all back together outside the chassis, getting the thin black harness connectors from the preamp to re-connect to the power amp PCB. We can talk about that when we get there. First, you need to do bright-light inspection to see if THAT is where your problem lies.Logic is an organized way of going wrong with confidence
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I talked to a guy that runs circuit boards.
I asked him WTF is wrong with the solder joints on production amplifiers.
I showed him some examples that I had.
The biggest issue he saw was the solder not flowing up into the top layer on double sided boards.
His answer to the issues was this: they are not preheating the boards long enough.
On a double sided board this is a killer.
Yeah, the solder is good on the bottom side but the top is not getting wetted enough.
In a vibrating environment (ie: a guitar amplifier) what will happen is the component will 'wiggle' and crack the top side.
Then, the only stiffness to the joint is the solder (which is soft) in the plated through hole.
Once that solder cracks, there is no longer a connection on the traces on the top side of the board.
Yummy.
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Originally posted by Jazz P Bass View PostI talked to a guy that runs circuit boards.
I asked him WTF is wrong with the solder joints on production amplifiers.
I showed him some examples that I had.
The biggest issue he saw was the solder not flowing up into the top layer on double sided boards.
His answer to the issues was this: they are not preheating the boards long enough.
On a double sided board this is a killer.
Yeah, the solder is good on the bottom side but the top is not getting wetted enough.
In a vibrating environment (ie: a guitar amplifier) what will happen is the component will 'wiggle' and crack the top side.
Then, the only stiffness to the joint is the solder (which is soft) in the plated through hole.
Once that solder cracks, there is no longer a connection on the traces on the top side of the board.
Yummy.If you don't know where your going any road'll take you there : George Harrison
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Originally posted by shortcircuit View PostOne bright light inspection coming up . I do have a question , so by plugging into the return and sending to another amp and getting the same output results didn't isolate this to the pre amp board ??Logic is an organized way of going wrong with confidence
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My bad , we're good moving on to the power amp.Last edited by shortcircuit; 11-18-2018, 09:56 AM.If you don't know where your going any road'll take you there : George Harrison
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I pulled the power amp did my inspection , major find LM3886 has been replaced ?? has definitely been removed at some point . I re-flowed any suspect joints , re-connected, no change. I'm now highly suspect of the LM3886 what should I read at the output pin 3 ?? I'm reading -8.8ohms I have my 40+ vdc at pins 1 & 5 or am I going about this the wrong wayLast edited by shortcircuit; 11-18-2018, 09:33 PM.If you don't know where your going any road'll take you there : George Harrison
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Originally posted by shortcircuit View PostI pulled the power amp did my inspection , major find LM3886 has been replaced ?? has definitely been removed at some point . I re-flowed any suspect joints , re-connected, no change. I'm now highly suspect of the LM3886 what should I read at the output pin 3 ?? I'm reading -8.8ohms I have my 40+ vdc at pins 1 & 5 or am I going about this the wrong way
Back to the previous question......plugging into the amp INPUT jack and patching the Send signal to another amp.....did you get normal behavior, or distorted signal. And, plugging into the Return jack and listening to the output of the amp (prior to removing the power amp from the chassis)...was that still low and distorted? Those two tests really direct our attention to where the problem is. I was led to believe you're getting sensible signal thru the preamp, though only going by the AC Voltage readings of music signal with your DMM. They did make sense, though would have been over-driving the stages and distorting, but, you got all the way thru the preamp, to where it feeds the power amp.Logic is an organized way of going wrong with confidence
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Originally posted by nevetslab View PostOn Pin 3 of the LM3886T, 0VDC is what you'd normally expect, +/-50mV. Not sure what you mean 'reading -8.8 ohms'? Reading that IC with power off and in Diode Test mode will lead you astray, as it's a complex circuit. Unless you read a short between Pin 3 and either of the supply pins....then you'd have a failed power amp IC again.
Back to the previous question......plugging into the amp INPUT jack and patching the Send signal to another amp.....did you get normal behavior, or distorted signal. And, plugging into the Return jack and listening to the output of the amp (prior to removing the power amp from the chassis)...was that still low and distorted? Those two tests really direct our attention to where the problem is. I was led to believe you're getting sensible signal thru the preamp, though only going by the AC Voltage readings of music signal with your DMM. They did make sense, though would have been over-driving the stages and distorting, but, you got all the way thru the preamp, to where it feeds the power amp.If you don't know where your going any road'll take you there : George Harrison
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