I've been thinking about this for a while.
Everyone who messes with electronics knows about resistive dividers. Put in a voltage through two series resistors and the voltage at the middle is in the ratio of the two resistors if unloaded/etc/etc.. Not many people are aware of capacitive and inductive dividers. Reactances can divide voltages just like resistors do. A 10uF and a 1uF cap will divide AC voltages across them in the ratio of 11 to 1, just like resistors would.
What makes this important is that every conductor is capacitive to every other inductor in the universe. The only variable is how big the capacitance is. If a conductor has a voltage on it, and has a capacitance of a few pF to another capacitor (or resistance, but stay with me for a minute), then the 10pF lets through a voltage using the other impedance as the lower leg of a divider. The division ratio is brutal - maybe a division of hundreds or thousands to one, but some voltage gets through.
If the circuit has enough gain around that sneaky capacitance, you can get oscillation. But it's also enough that there just be enough sheer volts of signal on the top side of the divider to get an unfortunate signal fed back to somewhere it shouldn't be. You're describing a lower gain, but bigger signal situation.
I think it might be worth your while to set the thing up, get it doing the ugly sound, then move wires around with some chopsticks. If you get any change in operation at all from the wire moving, then at least some of your problem is capacitive feedback from wiring capacitance, and the solution will be either a change in wire routing or some shielded wire runs.
This may not be the actual problem, but it might be.
Everyone who messes with electronics knows about resistive dividers. Put in a voltage through two series resistors and the voltage at the middle is in the ratio of the two resistors if unloaded/etc/etc.. Not many people are aware of capacitive and inductive dividers. Reactances can divide voltages just like resistors do. A 10uF and a 1uF cap will divide AC voltages across them in the ratio of 11 to 1, just like resistors would.
What makes this important is that every conductor is capacitive to every other inductor in the universe. The only variable is how big the capacitance is. If a conductor has a voltage on it, and has a capacitance of a few pF to another capacitor (or resistance, but stay with me for a minute), then the 10pF lets through a voltage using the other impedance as the lower leg of a divider. The division ratio is brutal - maybe a division of hundreds or thousands to one, but some voltage gets through.
If the circuit has enough gain around that sneaky capacitance, you can get oscillation. But it's also enough that there just be enough sheer volts of signal on the top side of the divider to get an unfortunate signal fed back to somewhere it shouldn't be. You're describing a lower gain, but bigger signal situation.
I think it might be worth your while to set the thing up, get it doing the ugly sound, then move wires around with some chopsticks. If you get any change in operation at all from the wire moving, then at least some of your problem is capacitive feedback from wiring capacitance, and the solution will be either a change in wire routing or some shielded wire runs.
This may not be the actual problem, but it might be.
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