In high voltage world, insulation resistance is really not as important. Most insulators like Teflon or vacuum are plenty good. They are all over 400V/mil. It's the surface creepage that is the main problem. I don't remember the exact number, but the surface creepage distance is at least 10 times less than insulation.....like 40V/mil or less. Surface creepage is the current travel along the surface of material. Any dirt, moisture or contamination on the surface will promote a conductive path.
It's not the vacuum that is not as good an insulator, it's because you have a surface connect between one electrode to another electrode that create a creepage path. When I was working in mass spectrometers, I saw people had to really clean the surface before putting into the vacuum. That's where potting comes in. When you pot the high voltage circuit in the potting material, you get rid of the surface. Then you only deal with insulation resistance. Then things get a lot easier. Even a piece of paper can stand off a lot of voltage if you can eliminate the creepage path. But you cannot pot the vacuum tube as it needs the vacuum for electrons to flow. Also you have to be very careful when potting. Surface has to be clean, pour in the potting material and then put in an aspirator to create a vacuum to suck out any air trapped inside and on the surface to get rid of any surface inside so the potting material and the surface become one and eliminates the creepage surface.
This is where nano vacuum tube might run into problem. I don't know the latest technology anymore. But it does not sound easy to produce a nano tube that you have to seal a vacuum in, at the same time you need to have enough creepage distance to standoff the voltage. For something that run in over 500GHz, distance is the biggest enemy. The wavelength of 1GHz is 30cm in vacuum. So the wave length of 500GHz is 3/5 or 0.6mm. in order to eliminate the effect of impedance change due to wave propagation, the connection has to be less than 1/20th of the wave length. This means all connection has to be shorter than 0.6mm/20= 30 micron!!!! That is awfully short!!! You might be able to play some tricks to make the connection length longer. Say if you make the length exactly 1 wavelength, then the impedance is exactly the same as if there is no lead. But you better be very exact on the length as any deviation will change the impedance drastically. The length has to be control to within 30 microns. Then the whole thing about the heat of the filament that might rule out most of the common silicon based substrates.
I am sure if there is a will and market, there is a way to do it. Just how much people willing to pay.
It's not the vacuum that is not as good an insulator, it's because you have a surface connect between one electrode to another electrode that create a creepage path. When I was working in mass spectrometers, I saw people had to really clean the surface before putting into the vacuum. That's where potting comes in. When you pot the high voltage circuit in the potting material, you get rid of the surface. Then you only deal with insulation resistance. Then things get a lot easier. Even a piece of paper can stand off a lot of voltage if you can eliminate the creepage path. But you cannot pot the vacuum tube as it needs the vacuum for electrons to flow. Also you have to be very careful when potting. Surface has to be clean, pour in the potting material and then put in an aspirator to create a vacuum to suck out any air trapped inside and on the surface to get rid of any surface inside so the potting material and the surface become one and eliminates the creepage surface.
This is where nano vacuum tube might run into problem. I don't know the latest technology anymore. But it does not sound easy to produce a nano tube that you have to seal a vacuum in, at the same time you need to have enough creepage distance to standoff the voltage. For something that run in over 500GHz, distance is the biggest enemy. The wavelength of 1GHz is 30cm in vacuum. So the wave length of 500GHz is 3/5 or 0.6mm. in order to eliminate the effect of impedance change due to wave propagation, the connection has to be less than 1/20th of the wave length. This means all connection has to be shorter than 0.6mm/20= 30 micron!!!! That is awfully short!!! You might be able to play some tricks to make the connection length longer. Say if you make the length exactly 1 wavelength, then the impedance is exactly the same as if there is no lead. But you better be very exact on the length as any deviation will change the impedance drastically. The length has to be control to within 30 microns. Then the whole thing about the heat of the filament that might rule out most of the common silicon based substrates.
I am sure if there is a will and market, there is a way to do it. Just how much people willing to pay.
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