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Speakers, Output Transformers and overshoots - some data

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  • #16
    Nice experimental work, Nick. It clarifies a number of things about the OT-speaker setup that most people just miss. It's all too easy for folks with not much formal background to get lost in the blizzard of info-oids sprayed on the internet. The real theoretical work on transformers and tube amps is between 75 and 100 years old by now, and is remarkably clear - if not all that accessible. The stuff in RDH4 is particularly good.

    I see a lot of resistance ( ) to using the classical model of a signal transformer in the niche group of people who want "tone" to be some independent variable in guitar amps. It's very human to want to believe in magic elixirs, but in reality, magic is just any technology that you don't yet understand.

    On the first tests, you guys got to the right considerations. To understand speaker inductance- and motion-caused effects, you have to include the connection to the OT. OTs must have primary inductances in the tens to hundreds of henries to preserve low frequency response, and that gets inductances measured from, for instance, an 8-ohm secondary down into the tenths of henries. Speaker inductances are on the order of 2-30 millihenries. Leakage inductances are highly variable and cannot be estimated from the other inductances or loads because they are artifacts of exactly where the wires are inside the transformer coils. The old "Quality Factor" for hifi OTs was the ratio of the primary inductance (which controlled the low frequency response) to the leakage inductance (which controlled high frequency response, mostly). This was between 10,000 and 100,000 for transformers worthy of the "high fidelity" term.

    The reason I'm blathering on about inductances is that the same currents flow in the speaker inductance, secondary-referred OT leakage inductance, and secondary winding inductance. The energy in an inductance is E = (1/2)* L*Isquared. Current is identical, so the stored energy is proportional to the inductances. So the speaker inductance is the small dog in the chain here. The big dog is the OT secondary inductance for first order effects. Then the leakage inductance, representing as it does the un-clamped energy that can't be coupled to the primary.

    Speaker and secondary inductance energies are linked through the OT to the primary drivers. It's only the leakages that are free to cause havoc. A center tapped primary has the CT tied to B+ and the active side pulled down to as low as about 50-90V depending on the output tube's "saturation" ability. The other half must, by transformer action, rise an equal amount above B+ that the active side drops below B+. So the "off" side must be at a little less than 2*B+. On top of that, you have the effects of leakage inductances. That's the only place you can really get V = L* di/dt spikes.

    Spikes from rate-of-change of current are truly unlimited - except by the parasitics of the inductor itself or the other components connected to it. All real inductors have self capacitance, and that is what causes the ringing you see in actual scope traces of inductors loaded and suddenly shut off. Inductive "spikes" are actually a half-sine (if nothing breaks!) and a diminishing ring as the resistance in the inductor eats the inductor's energy down to zero as the energy runs back and forth through the inductor's windings.

    Leakage inductances represent a failure of windings to be coupled to one another. There is a leakage inductance on the primary side, and a leakage on the secondary side. The leakage on the primary side creates transients that can puncture primary windings, the secondary endangers secondary windings. To really protect them, each side needs some constant load or a break-over clamp to eat the energy in the leakage inductances when you try to force the current in the leakages to change instantly. Primary side R-Cs work by forming a place to dump the leakage energy quickly (the capacitor) and clamps work by suddenly being a low resistance to clamp the inductive energy.

    No magic - but a lot of pick-and-shovel work to undertand.
    Amazing!! Who would ever have guessed that someone who villified the evil rich people would begin happily accepting their millions in speaking fees!

    Oh, wait! That sounds familiar, somehow.

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    • #17
      Originally posted by Mike Sulzer View Post
      I believe that the primary inductance goes down a factor of two. The required impedance of the magnetizing inductance at some reference low frequency is some multiple of the primary impedance, and therefor scales with that impedance.
      Thanks- yes. It does go down, not up.

      I reckoned that with all that squarin' 'n' doublin' 'n' stuff there was a pretty good chance of messin' up double
      So, the voltage spike and energy due to the leakage inductance goes by from what I said in post 12 i.e voltage x 1.4 and energy x4 from the dual output case.
      Experience is something you get, just after you really needed it.

      Comment


      • #18
        Originally posted by R.G. View Post
        To understand speaker inductance- and motion-caused effects, you have to include the connection to the OT. OTs must have primary inductances in the tens to hundreds of henries to preserve low frequency response, and that gets inductances measured from, for instance, an 8-ohm secondary down into the tenths of henries.
        Let's consider an example. The inductance of a 12" guitar speaker voice coil might be about .4 mH. (Speaker Detail | Eminence Speaker) If the inductance looking into the secondary of the output transformer is .2 H (200 mH), then the leakage inductance is no more than about 1/10,000 of this, or about .02 mH. As you pointed out, it is the leakage inductance that is free to cause problems. It is small compared to the voice coil inductance, and therefore, transients are almost entirely due to the voice coil.

        (This stuff is somewhat fresh in my mind because I have been working on getting a solid state output stage to look to the speaker like a tube stage. It turns out that the output transformer effects can be ignored.)

        Comment


        • #19
          Originally posted by Mike Sulzer View Post
          Let's consider an example. The inductance of a 12" guitar speaker voice coil might be about .4 mH. (Speaker Detail | Eminence Speaker) If the inductance looking into the secondary of the output transformer is .2 H (200 mH), then the leakage inductance is no more than about 1/10,000 of this, or about .02 mH. As you pointed out, it is the leakage inductance that is free to cause problems. It is small compared to the voice coil inductance, and therefore, transients are almost entirely due to the voice coil.

          (This stuff is somewhat fresh in my mind because I have been working on getting a solid state output stage to look to the speaker like a tube stage. It turns out that the output transformer effects can be ignored.)
          I usually take 5000 as the QF for tube amp OPT.

          I wondering what is different about your approach? This has been done a number of ways in the past, e.g. current feedback in a number of frequency tweaked forms springs to mind.
          Experience is something you get, just after you really needed it.

          Comment


          • #20
            For an event that causes an abrupt stop in secondary winding current flow (eg. accidental disconnection of a speaker load), the available energy in the OT secondary winding for causing a secondary winding over-voltage will depend on whether the primary side is loaded or not - the worst case being when the primary side is not loaded, and hence the total OT secondary winding inductance determines the inductive energy available.

            Such an event may not cause a fault due to OT secondary winding inductance per se, but rather may be the precursor condition for OT primary side stress.

            Most instances of OT damage appear to be from OT primary overvoltage breakdown.

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            • #21
              Originally posted by nickb View Post
              I usually take 5000 as the QF for tube amp OPT.

              I wondering what is different about your approach? This has been done a number of ways in the past, e.g. current feedback in a number of frequency tweaked forms springs to mind.
              I do not know if there is anything different about my approach from what has been done before. I just want the simplest possible very good amp that does the job for testing. This is the circuit I am currently testing on the bench:Click image for larger version

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              For this testing the speaker is replaced with a resistor with an inductor in series and/or a capacitor in parallel. It seems stable under all such combinations. The top end appears to roll off sooner than I expected.

              Comment


              • #22
                Originally posted by Mike Sulzer View Post
                I do not know if there is anything different about my approach from what has been done before. I just want the simplest possible very good amp that does the job for testing. This is the circuit I am currently testing on the bench:[ATTACH=CONFIG]36990[/ATTACH]

                For this testing the speaker is replaced with a resistor with an inductor in series and/or a capacitor in parallel. It seems stable under all such combinations. The top end appears to roll off sooner than I expected.
                Yup, that is about as simple as it gets. I recall that JMF set the current feedback for a damping factor of unity in his amps.

                Here are a couple of commercial examples

                Marshall_MG50dfx.pdf

                Peavey_bandit_112_service_manual.pdf
                Experience is something you get, just after you really needed it.

                Comment


                • #23
                  Originally posted by nickb View Post
                  Yup, that is about as simple as it gets. I recall that JMF set the current feedback for a damping factor of unity in his amps.

                  Here are a couple of commercial examples
                  I expect that unity is quite a bit more damping than in an actual tube circuit. You can get an idea by looking at the curves for your favorite beam power tetrode or pentode. Locate an operating point and draw a line from the origin through it. The slope of the actual curve that passes through that point is several times less. If the tube circuit uses global feedback, then the damping increases.

                  This circuit is simple, but it comes with some caveats. You have to keep it linear; if you let it clip you get connected to a power supply rail, while a tube circuit comes pretty close to current limiting. This means that you must limit the power out ahead, letting the the preamp clip. In effect, this limits the current through the combination of the 50 ohm (or whatever you choose) resistor in parallel with the speaker. This is not exactly what the tube circuit does, but it is not a bad approximation.

                  Also the limiting must occur significantly below the full low frequency power of the circuit to allow for the voltage increase as the speaker coil increases (inductively) at higher frequencies. I think my circuit is a good 15W amp, which matches the intended eventual application (a blue) just fine.

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                  • #24
                    Could anyone simulate effect of a RC "Zobel" network, added parallel to load in some manner? If the parallel capacitance evens out load's increasing inductance (as "seen" by the amp) then it should also affect overshoots.
                    At least my experiments show it has distinct effects to lessen severity of overshoots in certain circuits (e.g. Carmen Ghia / Hammond).

                    Comment


                    • #25
                      Originally posted by teemuk View Post
                      Could anyone simulate effect of a RC "Zobel" network, added parallel to load in some manner? If the parallel capacitance evens out load's increasing inductance (as "seen" by the amp) then it should also affect overshoots.
                      At least my experiments show it has distinct effects to lessen severity of overshoots in certain circuits (e.g. Carmen Ghia / Hammond).
                      If we consider just the speaker + zobel then the network acts a bit like a snubber. The energy stored in the voice coil goes into charging the cap in the RC network. Since e=0.5 *C *V^2 then the bigger the cap the lower the voltage. The combination will ring with the energy being dissipated in the speaker and network resistance. I sim or even do the real thing later but it's all family events for the next couple of days.
                      Experience is something you get, just after you really needed it.

                      Comment


                      • #26
                        Originally posted by teemuk View Post
                        Could anyone simulate effect of a RC "Zobel" network, added parallel to load in some manner? If the parallel capacitance evens out load's increasing inductance (as "seen" by the amp) then it should also affect overshoots.
                        At least my experiments show it has distinct effects to lessen severity of overshoots in certain circuits (e.g. Carmen Ghia / Hammond).
                        Here a sim of 2V pulse applied to speaker with a Zobel network. As expected, the overshoot is much reduced - it's the tiny blip just after the 2V pulse trailing edge. The Zobel only has any significant effect on reducing the speaker impedance above ~2kHz.



                        Click image for larger version

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                        Last edited by nickb; 12-25-2015, 09:26 PM. Reason: Clarification ( I hope)
                        Experience is something you get, just after you really needed it.

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