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Peavey XR1212 powered mixer SMPS problem

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  • Peavey XR1212 powered mixer SMPS problem

    Hi,

    I hope someone with more knowledge of SMPS or experience of this particular mixer can help.

    I'm trying to repair a Peavey XR1212 powered mixer.
    Symptom is that when switched on, the LED's all light up, then a click is heard and the unit is dead.
    I've had some success in the past with fixing SMPS, but no luck on this one.
    It has a class D power amp on the same board, with a ribbon cable going off to the mixer section.
    I can't find any shorts on any of the output rails, or electrolytic caps.
    I've tried replacing the little temporary power supply cap which kickstarts the driver chip, as I know these sometimes fail.
    Interestingly, if I unplug the ribbon cable to the mixer, and power on, the relay will click a couple of times, but then hold in. I can then hear a regular, very quiet ticking, as the SMPS is attempting to start, and a mosfet (Q5) and MJM317 (U2) (which were physically bolted together) get rapidly very hot. I luckily have a thermal imager, which is handy sometimes.
    I've also replaced these two and IC13, as it's close and associated with the circuit.
    No luck though, the symptoms persist. I don't really understand enough about SMPS to be able to work out why these devices are getting so hot, so hopefully someone can guide me.
    I think I've attached the schematic correctly - here's hoping.

    Ewan
    Attached Files

  • #2
    Check C3, C34, C7, C24. It is better to replace with new ones!
    Check the nominal value of R1047(0.2), R81(10).
    Check D20, D30, D29, D35.​

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    • #3
      Thanks very much for your help.

      Comment


      • #4
        I've tested those components - the resistors and diodes are all fine.
        The caps measure good for ESR, but high for capacitance. Measured in-circuit, so maybe that's why. I've ordered replacements for all those caps anyway.
        Thanks again

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        • #5
          These elements are not necessarily the cause of the malfunction. The device is not a simple device. There may be many causes, or there may be only one.
          After installing the new elements, if there is no good response, we will look further.​

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          • #6
            Thanks, I understand this. SMPS is hard to diagnose. You kind of need it to work, so you can diagnose why it doesn't work!

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            • #7
              OK, I have replaced C3, C34, C7, C24, and tested those diodes and resistors. Still no luck - symptoms are the same.
              What is best to try next?

              Thanks.

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              • #8
                I've tested for DC on the secondary side. I get some readings for a second before the relay trips. I get around +- 64V on the 80V rails and +- 24V on the 30V rails. Across C74 I get +17V and I get about 9V across C28, so I guess at least that side of things is reasonably healthy ?

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                • #9
                  Anyone?
                  Seems such a shame to throw an otherwise good mixer in the bin.

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                  • #10
                    on C28 it should be 18v

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                    • #11
                      This is the same power amp module that is in the Peavey XR8600D that I'm still troubleshooting. I found that the power will cycle if I did not have the four Faston connectors plugged in that connect to the Speakon output jack board.

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