I've ended up having to "productionize" or "human proof" a couple of my designs as well (amps for other musicians or for sale). When there is too much gain, I've seen a couple things happen that make for bad sounds, often right after the best sounds.
1) Grid current
2) Oscillation
3) Transformer distortion
They all kind of sound similar, in that they occur "night & day", they sound like crap, and they're kind of hard to get around. Personally I'd just put series resistors on the gain pot so that it can't go there, and call it a day. An oscillation at ultrasonic frequencies just steals sound from everything else. Transformer distortion just sounds nasty, kinda like transistor clipping but worse. Grid current does some crazy stuff when there are caps involved too...try paralleling a smaller cap with the larger coupling caps, or there's some trick with a diode I forget. Good luck, it's the little bit of polish that makes a good amp great!
1) Grid current
2) Oscillation
3) Transformer distortion
They all kind of sound similar, in that they occur "night & day", they sound like crap, and they're kind of hard to get around. Personally I'd just put series resistors on the gain pot so that it can't go there, and call it a day. An oscillation at ultrasonic frequencies just steals sound from everything else. Transformer distortion just sounds nasty, kinda like transistor clipping but worse. Grid current does some crazy stuff when there are caps involved too...try paralleling a smaller cap with the larger coupling caps, or there's some trick with a diode I forget. Good luck, it's the little bit of polish that makes a good amp great!
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