Can't say I've ever pushed marginal filter caps to breaking with a low frequency test signal
I've been on a Fender amp binge lately. Maybe I've just been lucky in stumbling across several good finds, but I can't pass up a good deal and these amps tend to follow me home. If good things like this really do come in groups of three, then one more Fender amp is likely to be in my immediate future...
A couple of weeks ago I had a 135W Twin Reverb follow me home. I found it at a Mom and Pop shop. It was above average cosmetically, it played loud and clean, it was a great sounding amp. My interest was piqued by it's pair of EV SRO 12 speakers with the 6 lb alnico magnets. The amp sounded great until I engaged the tremolo... then it started crackling and sputtering and making all sorts of ghastly noises like it was intermittently passing DC. I accentuated these problems during my demo to drive the amp's price way down.
When I got it home the first thing that noticed was someone else's half-assed re-cap job. Some "guru" had re-capped the PSU caps with Atoms, going down to the smaller BF values on the first node, but they skipped the bias caps and never worked on the bias circuit. They had also left all of the old cathode bypass caps in the preamp, either because some of them are hard to get to on this amp or because they still tested OK. Someone had obviously tried to do a tremolo slow-down mod because one of the oscillator low pass caps had grown to a larger value and changed from blue to orange. And the opto bug had been swapped out, but the trem still wasn't working. Obviously, we know where this is headed -- somebody had done hack job on the amp and had cut several corners and fixing this amp was going to be an exercise in fixing someone else's mistakes.
Though the PSU caps had been replaced it only took me a minute to kill it with a simple sine wave signal trace as I worked through the stages. A test signal was enough to take those marginal bypass caps in the preamp and push them over the edge. Those caps still tested fine but they were obviously bad. Replacing them fixed the audio amplifier stages and then I moved to the oscillator.
Someone had definitely tampered with the tremolo oscillator, as they had removed one of the blue drops on the oscillator's low pass filters and replaced it with a larger value OD, presumably to increase the time constant and slow down the oscillator. It looked like they were surprised to find the oscillator not working when they were done, so then they replaced the opto bug. But the tremolo still didn't work! All of the caps tested OK at low voltage but the circuit still wasn't working and it was making horrible noises. Whoever had been working on the amp threw in the towel and sold off the amp as "unfixable."
I know better than to trust a cap tester so I just replaced oscillator caps one at a time, starting with the one that gets exposed to B+. What amazed me was that all 3 caps in the low pass filters were bad. WTH? Then It dawned on me -- ALL THREE of the low pass filter caps all tested good at low voltage, but were all leaking at working voltage. But why? Did the cap that normally gets exposed to B+ fail? When it started passing DC did it then subject the remaining caps in series to B+, causing them to fail like falling dominoes? Or was there a more plausible explanation?
If I had to venture to guess, I'd say that whoever tried to do the oscillator slow-down had overheated the new 0.2uF OD that he was putting in, which sat right in the middle of the series string. When soldering-in the cap, he must have also overheated the 0.1uF blue drop on it's left and the 0.2uF blue drop on it's right, because they shared common solder joints. The result was that when he finished the mod, the caps all tested good on a low-volt tester, but failed to function in circuit, and started passing DC which led to all sorts of noise and inconsistent oscillator behavior. Then he replaced the bug, apparently looking for a fix to the problem anywhere but where he had been soldering, not willing to admit that his poor technique caused the problem. It took replacing all 3 of the low-pass filter caps to bring the oscillator back to life. IMO this had to be a case of heat damage.
The end result is another happy ending: I got a great deal on a malfunctioning Twin Reverb because it was obviously damaged, and I fixed it for only a few dollars in parts.
I guess the moral of the story is that the tried and true rules of thumb still apply:
a. don't do a half-assed cap job by replacing only some of the electrolytics
b. don't trust low voltage cap testers
c. never trust someone else's work.
This isn't the first time I've had to fix someone else's cooking because of oddball damage that was hiding inside of an amp. In this case the tremolo appears to have been broken because of poor soldering technique that ruined the low pass filter caps, and nobody could figure out why the circuit wasn't working. Nobody was willing to doubt their soldering technique and everyone trusted their cap tester. The result was that they could not see the cause of the problem so they gave up on fixing the amp, and it got sold-off as a lemon.
This is the first time I've seen the blue drops cause a tremolo failure, but to be fair I think it was because someone had overheated them.
Sorry for the rambling, but sometimes fixing someone else's work can be an amusing and entertaining experience. I enjoy it when the fix involves solving a problem that somebody else wasn't able to solve, and solving the problem provides a bonus in the form of a great deal on an amp.
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